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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 450 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.6V (3.58%)
Voltage at Load End233.0 VLoss: 6.95 V (3128.3 W)
Power & Breaker (125%)108.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1270.05 V (529.19%)0.0 V2094.99 V (872.91%)571522.0 WDrop/Amp High
12 AWG3.31 mm²20 A798.1 V (332.54%)0.0 V1316.49 V (548.54%)359143.7 WDrop/Amp High
10 AWG5.26 mm²30 A502.22 V (209.26%)0.0 V828.44 V (345.18%)226001.1 WDrop/Amp High
8 AWG8.37 mm²50 A315.62 V (131.51%)0.0 V520.62 V (216.92%)142027.0 WDrop/Amp High
6 AWG13.3 mm²65 A198.62 V (82.76%)41.4 V327.64 V (136.52%)89380.9 WDrop/Amp High
4 AWG21.15 mm²85 A124.9 V (52.04%)115.1 V206.03 V (85.85%)56206.4 WDrop/Amp High
3 AWG26.67 mm²100 A99.05 V (41.27%)140.9 V163.39 V (68.08%)44573.1 WDrop/Amp High
2 AWG33.62 mm²115 A78.58 V (32.74%)161.4 V129.61 V (54.01%)35358.9 WDrop/Amp High
1 AWG42.41 mm²130 A62.29 V (25.95%)177.7 V102.75 V (42.81%)28030.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A49.39 V (20.58%)190.6 V81.47 V (33.94%)22224.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A39.18 V (16.32%)200.8 V64.62 V (26.93%)17629.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A31.08 V (12.95%)208.9 V51.26 V (21.36%)13983.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A24.64 V (10.27%)215.4 V40.65 V (16.94%)11089.2 WDrop/Amp High
250 kcmil126.7 mm²255 A20.85 V (8.69%)219.1 V34.39 V (14.33%)9382.5 WDrop/Amp High
300 kcmil152.0 mm²285 A17.38 V (7.24%)222.6 V28.67 V (11.95%)7820.8 WDrop/Amp High
350 kcmil177.3 mm²310 A14.9 V (6.21%)225.1 V24.58 V (10.24%)6704.8 WDrop/Amp High
400 kcmil202.7 mm²335 A13.03 V (5.43%)227.0 V21.5 V (8.96%)5864.7 WDrop/Amp High
500 kcmil253.4 mm²380 A10.43 V (4.34%)229.6 V17.2 V (7.17%)4691.3 WDrop/Amp High
600 kcmil304.0 mm²420 A8.69 V (3.62%)231.3 V14.33 V (5.97%)3910.4 WDrop/Amp High
750 kcmil380.0 mm²475 A6.95 V (2.9%)233.0 V11.47 V (4.78%)3128.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A5.21 V (2.17%)234.8 V8.6 V (3.58%)2346.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 450 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 6.95V (2.9%) and delivers 233.0V at the load.

What size aluminum wire is required for 450 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.6V (3.58%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.