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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 350 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.06%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.11V (2.55%)
Voltage at Load End235.1 VLoss: 4.94 V (4066.5 W)
Power & Breaker (125%)197.45 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 350 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A903.0 V (376.25%)0.0 V1489.53 V (620.64%)742919.8 WDrop/Amp High
12 AWG3.31 mm²20 A567.44 V (236.44%)0.0 V936.02 V (390.01%)466849.9 WDrop/Amp High
10 AWG5.26 mm²30 A357.08 V (148.78%)0.0 V589.01 V (245.42%)293778.2 WDrop/Amp High
8 AWG8.37 mm²50 A224.4 V (93.5%)15.6 V370.16 V (154.23%)184620.4 WDrop/Amp High
6 AWG13.3 mm²65 A141.22 V (58.84%)98.8 V232.95 V (97.06%)116185.9 WDrop/Amp High
4 AWG21.15 mm²85 A88.81 V (37.0%)151.2 V146.49 V (61.04%)73062.6 WDrop/Amp High
3 AWG26.67 mm²100 A70.43 V (29.34%)169.6 V116.17 V (48.4%)57940.5 WDrop/Amp High
2 AWG33.62 mm²115 A55.87 V (23.28%)184.1 V92.15 V (38.4%)45962.9 WDrop/Amp High
1 AWG42.41 mm²130 A44.29 V (18.45%)195.7 V73.05 V (30.44%)36436.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A35.11 V (14.63%)204.9 V57.92 V (24.13%)28889.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.85 V (11.61%)212.1 V45.95 V (19.14%)22916.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A22.09 V (9.21%)217.9 V36.45 V (15.19%)18177.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.52 V (7.3%)222.5 V28.9 V (12.04%)14414.9 WDrop/Amp High
250 kcmil126.7 mm²255 A14.82 V (6.18%)225.2 V24.45 V (10.19%)12196.3 WDrop/Amp High
300 kcmil152.0 mm²285 A12.36 V (5.15%)227.6 V20.38 V (8.49%)10166.3 WDrop/Amp High
350 kcmil177.3 mm²310 A10.59 V (4.41%)229.4 V17.47 V (7.28%)8715.6 WDrop/Amp High
400 kcmil202.7 mm²335 A9.27 V (3.86%)230.7 V15.28 V (6.37%)7623.4 WDrop/Amp High
500 kcmil253.4 mm²380 A7.41 V (3.09%)232.6 V12.23 V (5.09%)6098.2 WDrop/Amp High
600 kcmil304.0 mm²420 A6.18 V (2.57%)233.8 V10.19 V (4.25%)5083.1 WDrop/Amp High
750 kcmil380.0 mm²475 A4.94 V (2.06%)235.1 V8.15 V (3.4%)4066.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.71 V (1.54%)236.3 V6.11 V (2.55%)3049.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 350 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 350 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.94V (2.06%) and delivers 235.1V at the load.

What size aluminum wire is required for 475 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.11V (2.55%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.