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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 50 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 0.29%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.87V (0.36%)
Voltage at Load End239.3 VLoss: 0.71 V (580.9 W)
Power & Breaker (125%)197.45 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A129.0 V (53.75%)111.0 V212.79 V (88.66%)106131.4 WDrop/Amp High
12 AWG3.31 mm²20 A81.06 V (33.78%)158.9 V133.72 V (55.72%)66692.8 WDrop/Amp High
10 AWG5.26 mm²30 A51.01 V (21.25%)189.0 V84.14 V (35.06%)41968.3 WDrop/Amp High
8 AWG8.37 mm²50 A32.06 V (13.36%)207.9 V52.88 V (22.03%)26374.3 WDrop/Amp High
6 AWG13.3 mm²65 A20.17 V (8.41%)219.8 V33.28 V (13.87%)16598.0 WDrop/Amp High
4 AWG21.15 mm²85 A12.69 V (5.29%)227.3 V20.93 V (8.72%)10437.5 WDrop/Amp High
3 AWG26.67 mm²100 A10.06 V (4.19%)229.9 V16.6 V (6.91%)8277.2 WDrop/Amp High
2 AWG33.62 mm²115 A7.98 V (3.33%)232.0 V13.16 V (5.49%)6566.1 WDrop/Amp High
1 AWG42.41 mm²130 A6.33 V (2.64%)233.7 V10.44 V (4.35%)5205.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.02 V (2.09%)235.0 V8.27 V (3.45%)4127.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.98 V (1.66%)236.0 V6.56 V (2.73%)3273.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.16 V (1.32%)236.8 V5.21 V (2.17%)2596.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.5 V (1.04%)237.5 V4.13 V (1.72%)2059.3 WDrop/Amp High
250 kcmil126.7 mm²255 A2.12 V (0.88%)237.9 V3.49 V (1.46%)1742.3 WDrop/Amp High
300 kcmil152.0 mm²285 A1.77 V (0.74%)238.2 V2.91 V (1.21%)1452.3 WDrop/Amp High
350 kcmil177.3 mm²310 A1.51 V (0.63%)238.5 V2.5 V (1.04%)1245.1 WDrop/Amp High
400 kcmil202.7 mm²335 A1.32 V (0.55%)238.7 V2.18 V (0.91%)1089.1 WDrop/Amp High
500 kcmil253.4 mm²380 A1.06 V (0.44%)238.9 V1.75 V (0.73%)871.2 WDrop/Amp High
600 kcmil304.0 mm²420 A0.88 V (0.37%)239.1 V1.46 V (0.61%)726.2 WDrop/Amp High
750 kcmil380.0 mm²475 A0.71 V (0.29%)239.3 V1.16 V (0.49%)580.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.53 V (0.22%)239.5 V0.87 V (0.36%)435.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 50 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 0.71V (0.29%) and delivers 239.3V at the load.

What size aluminum wire is required for 475 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.87V (0.36%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.