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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 225 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.88%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 0.36V (2.99%)
Voltage at Load End11.7 VLoss: 0.35 V (1.7 W)
Power & Breaker (125%)0.06 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 225 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A7.06 V (58.8%)4.9 V11.64 V (96.99%)35.3 WDrop/Amp High
12 AWG3.31 mm²20 A4.43 V (36.95%)7.6 V7.31 V (60.95%)22.2 WDrop/Amp High
10 AWG5.26 mm²30 A2.79 V (23.25%)9.2 V4.6 V (38.35%)14.0 WDrop/Amp High
8 AWG8.37 mm²50 A1.75 V (14.61%)10.2 V2.89 V (24.1%)8.8 WDrop/Amp High
6 AWG13.3 mm²65 A1.1 V (9.2%)10.9 V1.82 V (15.17%)5.5 WDrop/Amp High
4 AWG21.15 mm²85 A0.69 V (5.78%)11.3 V1.14 V (9.54%)3.5 WDrop/Amp High
3 AWG26.67 mm²100 A0.55 V (4.59%)11.4 V0.91 V (7.56%)2.8 W~ ≤5%
2 AWG33.62 mm²115 A0.44 V (3.64%)11.6 V0.72 V (6.0%)2.2 W~ ≤5%
1 AWG42.41 mm²130 A0.35 V (2.88%)11.7 V0.57 V (4.76%)1.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.27 V (2.29%)11.7 V0.45 V (3.77%)1.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.22 V (1.81%)11.8 V0.36 V (2.99%)1.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.17 V (1.44%)11.8 V0.28 V (2.37%)0.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.14 V (1.14%)11.9 V0.23 V (1.88%)0.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.12 V (0.97%)11.9 V0.19 V (1.59%)0.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.1 V (0.8%)11.9 V0.16 V (1.33%)0.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.08 V (0.69%)11.9 V0.14 V (1.14%)0.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.07 V (0.6%)11.9 V0.12 V (1.0%)0.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.06 V (0.48%)11.9 V0.1 V (0.8%)0.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.05 V (0.4%)12.0 V0.08 V (0.66%)0.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.04 V (0.32%)12.0 V0.06 V (0.53%)0.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.24%)12.0 V0.05 V (0.4%)0.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 225 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 225 feet one-way at 12V (DC), you need 1 AWG copper wire. This produces a voltage drop of 0.35V (2.88%) and delivers 11.7V at the load.

What size aluminum wire is required for 5 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 0.36V (2.99%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.