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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 175 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.03%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.09V (3.41%)
Voltage at Load End118.8 VLoss: 1.24 V (681.5 W)
Power & Breaker (125%)66.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 175 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A603.67 V (503.05%)0.0 V995.77 V (829.8%)332015.9 WDrop/Amp High
12 AWG3.31 mm²20 A379.34 V (316.12%)0.0 V625.74 V (521.45%)208638.4 WDrop/Amp High
10 AWG5.26 mm²30 A238.71 V (198.93%)0.0 V393.76 V (328.14%)131291.4 WDrop/Amp High
8 AWG8.37 mm²50 A150.01 V (125.01%)0.0 V247.45 V (206.21%)82508.1 WDrop/Amp High
6 AWG13.3 mm²65 A94.41 V (78.67%)25.6 V155.73 V (129.77%)51924.3 WDrop/Amp High
4 AWG21.15 mm²85 A59.37 V (49.47%)60.6 V97.93 V (81.61%)32652.2 WDrop/Amp High
3 AWG26.67 mm²100 A47.08 V (39.23%)72.9 V77.66 V (64.72%)25894.0 WDrop/Amp High
2 AWG33.62 mm²115 A37.35 V (31.12%)82.7 V61.61 V (51.34%)20541.1 WDrop/Amp High
1 AWG42.41 mm²130 A29.61 V (24.67%)90.4 V48.84 V (40.7%)16283.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.47 V (19.56%)96.5 V38.72 V (32.27%)12910.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.62 V (15.52%)101.4 V30.72 V (25.6%)10241.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.77 V (12.31%)105.2 V24.36 V (20.3%)8123.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.71 V (9.76%)108.3 V19.32 V (16.1%)6442.1 WDrop/Amp High
250 kcmil126.7 mm²255 A9.91 V (8.26%)110.1 V16.35 V (13.62%)5450.6 WDrop/Amp High
300 kcmil152.0 mm²285 A8.26 V (6.88%)111.7 V13.63 V (11.36%)4543.4 WDrop/Amp High
350 kcmil177.3 mm²310 A7.08 V (5.9%)112.9 V11.68 V (9.73%)3895.1 WDrop/Amp High
400 kcmil202.7 mm²335 A6.19 V (5.16%)113.8 V10.22 V (8.52%)3407.0 WDrop/Amp High
500 kcmil253.4 mm²380 A4.96 V (4.13%)115.0 V8.17 V (6.81%)2725.3 WDrop/Amp High
600 kcmil304.0 mm²420 A4.13 V (3.44%)115.9 V6.81 V (5.68%)2271.7 WDrop/Amp High
750 kcmil380.0 mm²475 A3.3 V (2.75%)116.7 V5.45 V (4.54%)1817.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.48 V (2.07%)117.5 V4.09 V (3.41%)1362.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 175 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 175 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.24V (1.03%) and delivers 118.8V at the load.

What size aluminum wire is required for 550 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.09V (3.41%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.