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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 175 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.85%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 3.54V (2.95%)
Voltage at Load End116.6 VLoss: 3.41 V (273.2 W)
Power & Breaker (125%)9.6 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 175 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A87.81 V (73.17%)32.2 V144.84 V (120.7%)7024.5 WDrop/Amp High
12 AWG3.31 mm²20 A55.18 V (45.98%)64.8 V91.02 V (75.85%)4414.2 WDrop/Amp High
10 AWG5.26 mm²30 A34.72 V (28.93%)85.3 V57.27 V (47.73%)2777.7 WDrop/Amp High
8 AWG8.37 mm²50 A21.82 V (18.18%)98.2 V35.99 V (29.99%)1745.6 WDrop/Amp High
6 AWG13.3 mm²65 A13.73 V (11.44%)106.3 V22.65 V (18.88%)1098.6 WDrop/Amp High
4 AWG21.15 mm²85 A8.64 V (7.2%)111.4 V14.24 V (11.87%)690.8 WDrop/Amp High
3 AWG26.67 mm²100 A6.85 V (5.71%)113.2 V11.3 V (9.41%)547.8 WDrop/Amp High
2 AWG33.62 mm²115 A5.43 V (4.53%)114.6 V8.96 V (7.47%)434.6 W~ ≤5%
1 AWG42.41 mm²130 A4.31 V (3.59%)115.7 V7.1 V (5.92%)344.5 W~ ≤5%
1/0 AWG53.49 mm²150 A3.41 V (2.85%)116.6 V5.63 V (4.69%)273.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.71 V (2.26%)117.3 V4.47 V (3.72%)216.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.15 V (1.79%)117.9 V3.54 V (2.95%)171.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.7 V (1.42%)118.3 V2.81 V (2.34%)136.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.44 V (1.2%)118.6 V2.38 V (1.98%)115.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.2 V (1.0%)118.8 V1.98 V (1.65%)96.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.03 V (0.86%)119.0 V1.7 V (1.42%)82.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.9 V (0.75%)119.1 V1.49 V (1.24%)72.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.72 V (0.6%)119.3 V1.19 V (0.99%)57.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.6 V (0.5%)119.4 V0.99 V (0.83%)48.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.48 V (0.4%)119.5 V0.79 V (0.66%)38.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.36 V (0.3%)119.6 V0.59 V (0.5%)28.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 175 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 175 feet one-way at 120V (1-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 3.41V (2.85%) and delivers 116.6V at the load.

What size aluminum wire is required for 80 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 3.54V (2.95%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.