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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 600 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.77%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 12.14V (5.84%)
Voltage at Load End204.3 VLoss: 3.68 V (3504.7 W)
Power & Breaker (125%)198.15 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 600 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1792.42 V (861.74%)0.0 V2956.66 V (1421.47%)1707510.1 WDrop/Amp High
12 AWG3.31 mm²20 A1126.36 V (541.52%)0.0 V1857.96 V (893.25%)1072997.3 WDrop/Amp High
10 AWG5.26 mm²30 A708.79 V (340.76%)0.0 V1169.17 V (562.1%)675213.1 WDrop/Amp High
8 AWG8.37 mm²50 A445.43 V (214.15%)0.0 V734.75 V (353.24%)424327.5 WDrop/Amp High
6 AWG13.3 mm²65 A280.32 V (134.77%)0.0 V462.39 V (222.31%)267039.2 WDrop/Amp High
4 AWG21.15 mm²85 A176.28 V (84.75%)31.7 V290.77 V (139.79%)167925.3 WDrop/Amp High
3 AWG26.67 mm²100 A139.79 V (67.21%)68.2 V230.59 V (110.86%)133169.1 WDrop/Amp High
2 AWG33.62 mm²115 A110.89 V (53.31%)97.1 V182.92 V (87.94%)105640.1 WDrop/Amp High
1 AWG42.41 mm²130 A87.91 V (42.26%)120.1 V145.01 V (69.72%)83744.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A69.7 V (33.51%)138.3 V114.97 V (55.27%)66397.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A55.29 V (26.58%)152.7 V91.2 V (43.85%)52671.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A43.86 V (21.08%)164.1 V72.34 V (34.78%)41778.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A34.78 V (16.72%)173.2 V57.37 V (27.58%)33130.8 WDrop/Amp High
250 kcmil126.7 mm²255 A29.43 V (14.15%)178.6 V48.54 V (23.34%)28031.7 WDrop/Amp High
300 kcmil152.0 mm²285 A24.53 V (11.79%)183.5 V40.46 V (19.45%)23365.9 WDrop/Amp High
350 kcmil177.3 mm²310 A21.03 V (10.11%)187.0 V34.69 V (16.68%)20031.7 WDrop/Amp High
400 kcmil202.7 mm²335 A18.39 V (8.84%)189.6 V30.34 V (14.59%)17521.6 WDrop/Amp High
500 kcmil253.4 mm²380 A14.71 V (7.07%)193.3 V24.27 V (11.67%)14015.9 WDrop/Amp High
600 kcmil304.0 mm²420 A12.26 V (5.9%)195.7 V20.23 V (9.73%)11683.0 WDrop/Amp High
750 kcmil380.0 mm²475 A9.81 V (4.72%)198.2 V16.18 V (7.78%)9346.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A7.36 V (3.54%)200.6 V12.14 V (5.84%)7009.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 600 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 600 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.68V (1.77%) and delivers 204.3V at the load.

What size aluminum wire is required for 550 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 12.14V (5.84%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.