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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 750 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.95%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.52V (14.6%)
Voltage at Load End116.5 VLoss: 3.54 V (1947.0 W)
Power & Breaker (125%)66.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 750 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2587.14 V (2155.95%)0.0 V4267.57 V (3556.31%)1422925.1 WDrop/Amp High
12 AWG3.31 mm²20 A1625.75 V (1354.79%)0.0 V2681.73 V (2234.78%)894164.4 WDrop/Amp High
10 AWG5.26 mm²30 A1023.05 V (852.54%)0.0 V1687.55 V (1406.3%)562677.6 WDrop/Amp High
8 AWG8.37 mm²50 A642.92 V (535.77%)0.0 V1060.52 V (883.77%)353606.2 WDrop/Amp High
6 AWG13.3 mm²65 A404.6 V (337.17%)0.0 V667.41 V (556.17%)222532.6 WDrop/Amp High
4 AWG21.15 mm²85 A254.43 V (212.03%)0.0 V419.69 V (349.75%)139937.8 WDrop/Amp High
3 AWG26.67 mm²100 A201.77 V (168.14%)0.0 V332.83 V (277.36%)110974.3 WDrop/Amp High
2 AWG33.62 mm²115 A160.06 V (133.38%)0.0 V264.03 V (220.02%)88033.4 WDrop/Amp High
1 AWG42.41 mm²130 A126.89 V (105.74%)0.0 V209.3 V (174.42%)69787.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A100.6 V (83.84%)19.4 V165.95 V (138.29%)55331.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A79.8 V (66.5%)40.2 V131.64 V (109.7%)43892.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.3 V (52.75%)56.7 V104.42 V (87.01%)34815.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.2 V (41.83%)69.8 V82.8 V (69.0%)27609.0 WDrop/Amp High
250 kcmil126.7 mm²255 A42.47 V (35.39%)77.5 V70.06 V (58.38%)23359.8 WDrop/Amp High
300 kcmil152.0 mm²285 A35.4 V (29.5%)84.6 V58.4 V (48.67%)19471.6 WDrop/Amp High
350 kcmil177.3 mm²310 A30.35 V (25.29%)89.6 V50.07 V (41.72%)16693.1 WDrop/Amp High
400 kcmil202.7 mm²335 A26.55 V (22.12%)93.5 V43.79 V (36.49%)14601.3 WDrop/Amp High
500 kcmil253.4 mm²380 A21.24 V (17.7%)98.8 V35.03 V (29.19%)11679.9 WDrop/Amp High
600 kcmil304.0 mm²420 A17.7 V (14.75%)102.3 V29.2 V (24.33%)9735.8 WDrop/Amp High
750 kcmil380.0 mm²475 A14.16 V (11.8%)105.8 V23.36 V (19.47%)7788.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.62 V (8.85%)109.4 V17.52 V (14.6%)5841.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 750 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 750 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.54V (2.95%) and delivers 116.5V at the load.

What size aluminum wire is required for 550 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.52V (14.6%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.