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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 750 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)30× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.95%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.52V (145.99%)
Voltage at Load End11.7 VLoss: 0.35 V (194.7 W)
Power & Breaker (125%)6.6 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 750 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2587.14 V (21559.47%)0.0 V4267.57 V (35563.05%)1422925.1 WDrop/Amp High
12 AWG3.31 mm²20 A1625.75 V (13547.95%)0.0 V2681.73 V (22347.78%)894164.4 WDrop/Amp High
10 AWG5.26 mm²30 A1023.05 V (8525.42%)0.0 V1687.55 V (14062.96%)562677.6 WDrop/Amp High
8 AWG8.37 mm²50 A642.92 V (5357.67%)0.0 V1060.52 V (8837.65%)353606.2 WDrop/Amp High
6 AWG13.3 mm²65 A404.6 V (3371.71%)0.0 V667.41 V (5561.74%)222532.6 WDrop/Amp High
4 AWG21.15 mm²85 A254.43 V (2120.27%)0.0 V419.69 V (3497.45%)139937.8 WDrop/Amp High
3 AWG26.67 mm²100 A201.77 V (1681.43%)0.0 V332.83 V (2773.57%)110974.3 WDrop/Amp High
2 AWG33.62 mm²115 A160.06 V (1333.84%)0.0 V264.03 V (2200.21%)88033.4 WDrop/Amp High
1 AWG42.41 mm²130 A126.89 V (1057.39%)0.0 V209.3 V (1744.19%)69787.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A100.6 V (838.36%)0.0 V165.95 V (1382.9%)55331.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A79.8 V (665.04%)0.0 V131.64 V (1097.01%)43892.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.3 V (527.51%)0.0 V104.42 V (870.15%)34815.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.2 V (418.32%)0.0 V82.8 V (690.03%)27609.0 WDrop/Amp High
250 kcmil126.7 mm²255 A42.47 V (353.94%)0.0 V70.06 V (583.83%)23359.8 WDrop/Amp High
300 kcmil152.0 mm²285 A35.4 V (295.02%)0.0 V58.4 V (486.65%)19471.6 WDrop/Amp High
350 kcmil177.3 mm²310 A30.35 V (252.93%)0.0 V50.07 V (417.21%)16693.1 WDrop/Amp High
400 kcmil202.7 mm²335 A26.55 V (221.23%)0.0 V43.79 V (364.93%)14601.3 WDrop/Amp High
500 kcmil253.4 mm²380 A21.24 V (176.97%)0.0 V35.03 V (291.91%)11679.9 WDrop/Amp High
600 kcmil304.0 mm²420 A17.7 V (147.51%)0.0 V29.2 V (243.33%)9735.8 WDrop/Amp High
750 kcmil380.0 mm²475 A14.16 V (118.01%)0.0 V23.36 V (194.66%)7788.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.62 V (88.5%)1.4 V17.52 V (145.99%)5841.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 750 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 750 feet one-way at 12V (DC), you need 30× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.95%) and delivers 11.7V at the load.

What size aluminum wire is required for 550 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.52V (145.99%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.