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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 750 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.21%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.52V (7.3%)
Voltage at Load End234.7 VLoss: 5.31 V (2920.6 W)
Power & Breaker (125%)132.0 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 750 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2587.14 V (1077.97%)0.0 V4267.57 V (1778.15%)1422925.1 WDrop/Amp High
12 AWG3.31 mm²20 A1625.75 V (677.4%)0.0 V2681.73 V (1117.39%)894164.4 WDrop/Amp High
10 AWG5.26 mm²30 A1023.05 V (426.27%)0.0 V1687.55 V (703.15%)562677.6 WDrop/Amp High
8 AWG8.37 mm²50 A642.92 V (267.88%)0.0 V1060.52 V (441.88%)353606.2 WDrop/Amp High
6 AWG13.3 mm²65 A404.6 V (168.59%)0.0 V667.41 V (278.09%)222532.6 WDrop/Amp High
4 AWG21.15 mm²85 A254.43 V (106.01%)0.0 V419.69 V (174.87%)139937.8 WDrop/Amp High
3 AWG26.67 mm²100 A201.77 V (84.07%)38.2 V332.83 V (138.68%)110974.3 WDrop/Amp High
2 AWG33.62 mm²115 A160.06 V (66.69%)79.9 V264.03 V (110.01%)88033.4 WDrop/Amp High
1 AWG42.41 mm²130 A126.89 V (52.87%)113.1 V209.3 V (87.21%)69787.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A100.6 V (41.92%)139.4 V165.95 V (69.14%)55331.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A79.8 V (33.25%)160.2 V131.64 V (54.85%)43892.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.3 V (26.38%)176.7 V104.42 V (43.51%)34815.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.2 V (20.92%)189.8 V82.8 V (34.5%)27609.0 WDrop/Amp High
250 kcmil126.7 mm²255 A42.47 V (17.7%)197.5 V70.06 V (29.19%)23359.8 WDrop/Amp High
300 kcmil152.0 mm²285 A35.4 V (14.75%)204.6 V58.4 V (24.33%)19471.6 WDrop/Amp High
350 kcmil177.3 mm²310 A30.35 V (12.65%)209.6 V50.07 V (20.86%)16693.1 WDrop/Amp High
400 kcmil202.7 mm²335 A26.55 V (11.06%)213.5 V43.79 V (18.25%)14601.3 WDrop/Amp High
500 kcmil253.4 mm²380 A21.24 V (8.85%)218.8 V35.03 V (14.6%)11679.9 WDrop/Amp High
600 kcmil304.0 mm²420 A17.7 V (7.38%)222.3 V29.2 V (12.17%)9735.8 WDrop/Amp High
750 kcmil380.0 mm²475 A14.16 V (5.9%)225.8 V23.36 V (9.73%)7788.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.62 V (4.43%)229.4 V17.52 V (7.3%)5841.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 750 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 750 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.31V (2.21%) and delivers 234.7V at the load.

What size aluminum wire is required for 550 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.52V (7.3%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.