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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 250 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.87%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.9V (2.88%)
Voltage at Load End237.9 VLoss: 2.09 V (1359.7 W)
Power & Breaker (125%)156.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 250 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1019.17 V (424.66%)0.0 V1681.16 V (700.48%)662463.8 WDrop/Amp High
12 AWG3.31 mm²20 A640.45 V (266.85%)0.0 V1056.44 V (440.18%)416291.4 WDrop/Amp High
10 AWG5.26 mm²30 A403.02 V (167.92%)0.0 V664.79 V (277.0%)261962.9 WDrop/Amp High
8 AWG8.37 mm²50 A253.27 V (105.53%)0.0 V417.78 V (174.07%)164626.6 WDrop/Amp High
6 AWG13.3 mm²65 A159.39 V (66.41%)80.6 V262.92 V (109.55%)103603.4 WDrop/Amp High
4 AWG21.15 mm²85 A100.23 V (41.76%)139.8 V165.33 V (68.89%)65150.1 WDrop/Amp High
3 AWG26.67 mm²100 A79.49 V (33.12%)160.5 V131.11 V (54.63%)51665.7 WDrop/Amp High
2 AWG33.62 mm²115 A63.05 V (26.27%)176.9 V104.01 V (43.34%)40985.3 WDrop/Amp High
1 AWG42.41 mm²130 A49.99 V (20.83%)190.0 V82.45 V (34.36%)32490.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A39.63 V (16.51%)200.4 V65.37 V (27.24%)25760.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A31.44 V (13.1%)208.6 V51.86 V (21.61%)20434.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A24.94 V (10.39%)215.1 V41.13 V (17.14%)16209.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A19.78 V (8.24%)220.2 V32.62 V (13.59%)12853.8 WDrop/Amp High
250 kcmil126.7 mm²255 A16.73 V (6.97%)223.3 V27.6 V (11.5%)10875.5 WDrop/Amp High
300 kcmil152.0 mm²285 A13.95 V (5.81%)226.1 V23.01 V (9.59%)9065.3 WDrop/Amp High
350 kcmil177.3 mm²310 A11.96 V (4.98%)228.0 V19.72 V (8.22%)7771.7 WDrop/Amp High
400 kcmil202.7 mm²335 A10.46 V (4.36%)229.5 V17.25 V (7.19%)6797.9 WDrop/Amp High
500 kcmil253.4 mm²380 A8.37 V (3.49%)231.6 V13.8 V (5.75%)5437.7 WDrop/Amp High
600 kcmil304.0 mm²420 A6.97 V (2.91%)233.0 V11.5 V (4.79%)4532.6 WDrop/Amp High
750 kcmil380.0 mm²475 A5.58 V (2.32%)234.4 V9.2 V (3.83%)3626.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.18 V (1.74%)235.8 V6.9 V (2.88%)2719.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 250 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 250 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.09V (0.87%) and delivers 237.9V at the load.

What size aluminum wire is required for 650 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.9V (2.88%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.