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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 450 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.36%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.76V (4.48%)
Voltage at Load End236.7 VLoss: 3.26 V (3671.2 W)
Power & Breaker (125%)270.2 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1588.74 V (661.97%)0.0 V2620.67 V (1091.95%)1788652.1 WDrop/Amp High
12 AWG3.31 mm²20 A998.36 V (415.98%)0.0 V1646.83 V (686.18%)1123986.8 WDrop/Amp High
10 AWG5.26 mm²30 A628.25 V (261.77%)0.0 V1036.31 V (431.8%)707299.7 WDrop/Amp High
8 AWG8.37 mm²50 A394.81 V (164.5%)0.0 V651.25 V (271.36%)444491.8 WDrop/Amp High
6 AWG13.3 mm²65 A248.46 V (103.53%)0.0 V409.85 V (170.77%)279729.1 WDrop/Amp High
4 AWG21.15 mm²85 A156.24 V (65.1%)83.8 V257.73 V (107.39%)175905.3 WDrop/Amp High
3 AWG26.67 mm²100 A123.91 V (51.63%)116.1 V204.39 V (85.16%)139497.4 WDrop/Amp High
2 AWG33.62 mm²115 A98.29 V (40.95%)141.7 V162.14 V (67.56%)110660.2 WDrop/Amp High
1 AWG42.41 mm²130 A77.92 V (32.47%)162.1 V128.53 V (53.55%)87724.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A61.78 V (25.74%)178.2 V101.91 V (42.46%)69553.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A49.01 V (20.42%)191.0 V80.84 V (33.68%)55174.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A38.87 V (16.2%)201.1 V64.12 V (26.72%)43764.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A30.83 V (12.84%)209.2 V50.85 V (21.19%)34705.2 WDrop/Amp High
250 kcmil126.7 mm²255 A26.08 V (10.87%)213.9 V43.02 V (17.93%)29363.8 WDrop/Amp High
300 kcmil152.0 mm²285 A21.74 V (9.06%)218.3 V35.86 V (14.94%)24476.3 WDrop/Amp High
350 kcmil177.3 mm²310 A18.64 V (7.77%)221.4 V30.74 V (12.81%)20983.6 WDrop/Amp High
400 kcmil202.7 mm²335 A16.3 V (6.79%)223.7 V26.89 V (11.2%)18354.2 WDrop/Amp High
500 kcmil253.4 mm²380 A13.04 V (5.43%)227.0 V21.51 V (8.96%)14681.9 WDrop/Amp High
600 kcmil304.0 mm²420 A10.87 V (4.53%)229.1 V17.93 V (7.47%)12238.1 WDrop/Amp High
750 kcmil380.0 mm²475 A8.7 V (3.62%)231.3 V14.34 V (5.98%)9790.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.52 V (2.72%)233.5 V10.76 V (4.48%)7342.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 450 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.26V (1.36%) and delivers 236.7V at the load.

What size aluminum wire is required for 650 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.76V (4.48%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.