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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 100 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 1.8%
Aluminum Wire (≤3% Drop)3 AWGDrop: 5.65V (2.35%)
Voltage at Load End235.7 VLoss: 4.32 V (302.2 W)
Power & Breaker (125%)16.8 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 100 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A43.9 V (18.29%)196.1 V72.42 V (30.17%)3073.2 WDrop/Amp High
12 AWG3.31 mm²20 A27.59 V (11.5%)212.4 V45.51 V (18.96%)1931.2 WDrop/Amp High
10 AWG5.26 mm²30 A17.36 V (7.23%)222.6 V28.64 V (11.93%)1215.3 WDrop/Amp High
8 AWG8.37 mm²50 A10.91 V (4.55%)229.1 V18.0 V (7.5%)763.7 WDrop/Amp High
6 AWG13.3 mm²65 A6.87 V (2.86%)233.1 V11.33 V (4.72%)480.6 WDrop/Amp High
4 AWG21.15 mm²85 A4.32 V (1.8%)235.7 V7.12 V (2.97%)302.2 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.42 V (1.43%)236.6 V5.65 V (2.35%)239.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.72 V (1.13%)237.3 V4.48 V (1.87%)190.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.15 V (0.9%)237.8 V3.55 V (1.48%)150.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.71 V (0.71%)238.3 V2.82 V (1.17%)119.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.35 V (0.56%)238.6 V2.23 V (0.93%)94.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.07 V (0.45%)238.9 V1.77 V (0.74%)75.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.85 V (0.35%)239.1 V1.41 V (0.59%)59.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.72 V (0.3%)239.3 V1.19 V (0.5%)50.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.6 V (0.25%)239.4 V0.99 V (0.41%)42.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.52 V (0.21%)239.5 V0.85 V (0.35%)36.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.45 V (0.19%)239.5 V0.74 V (0.31%)31.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.36 V (0.15%)239.6 V0.59 V (0.25%)25.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.3 V (0.13%)239.7 V0.5 V (0.21%)21.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.24 V (0.1%)239.8 V0.4 V (0.17%)16.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.18 V (0.08%)239.8 V0.3 V (0.12%)12.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 100 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 100 feet one-way at 240V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 4.32V (1.8%) and delivers 235.7V at the load.

What size aluminum wire is required for 70 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 5.65V (2.35%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.