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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.16%
Aluminum Wire (≤3% Drop)3 AWGDrop: 6.78V (2.82%)
Voltage at Load End234.8 VLoss: 5.18 V (362.7 W)
Power & Breaker (125%)16.8 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A52.68 V (21.95%)187.3 V86.9 V (36.21%)3687.8 WDrop/Amp High
12 AWG3.31 mm²20 A33.11 V (13.79%)206.9 V54.61 V (22.75%)2317.4 WDrop/Amp High
10 AWG5.26 mm²30 A20.83 V (8.68%)219.2 V34.36 V (14.32%)1458.3 WDrop/Amp High
8 AWG8.37 mm²50 A13.09 V (5.46%)226.9 V21.6 V (9.0%)916.5 WDrop/Amp High
6 AWG13.3 mm²65 A8.24 V (3.43%)231.8 V13.59 V (5.66%)576.7 WDrop/Amp High
4 AWG21.15 mm²85 A5.18 V (2.16%)234.8 V8.55 V (3.56%)362.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A4.11 V (1.71%)235.9 V6.78 V (2.82%)287.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A3.26 V (1.36%)236.7 V5.38 V (2.24%)228.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.58 V (1.08%)237.4 V4.26 V (1.78%)180.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.05 V (0.85%)238.0 V3.38 V (1.41%)143.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.63 V (0.68%)238.4 V2.68 V (1.12%)113.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.29 V (0.54%)238.7 V2.13 V (0.89%)90.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.02 V (0.43%)239.0 V1.69 V (0.7%)71.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.86 V (0.36%)239.1 V1.43 V (0.59%)60.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.72 V (0.3%)239.3 V1.19 V (0.5%)50.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.62 V (0.26%)239.4 V1.02 V (0.42%)43.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.54 V (0.23%)239.5 V0.89 V (0.37%)37.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.43 V (0.18%)239.6 V0.71 V (0.3%)30.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.36 V (0.15%)239.6 V0.59 V (0.25%)25.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.29 V (0.12%)239.7 V0.48 V (0.2%)20.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.22 V (0.09%)239.8 V0.36 V (0.15%)15.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 120 feet one-way at 240V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 5.18V (2.16%) and delivers 234.8V at the load.

What size aluminum wire is required for 70 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 6.78V (2.82%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.