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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 80 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 1.44%
Aluminum Wire (≤3% Drop)3 AWGDrop: 4.52V (1.88%)
Voltage at Load End236.5 VLoss: 3.45 V (241.8 W)
Power & Breaker (125%)16.8 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A35.12 V (14.63%)204.9 V57.94 V (24.14%)2458.6 WDrop/Amp High
12 AWG3.31 mm²20 A22.07 V (9.2%)217.9 V36.41 V (15.17%)1545.0 WDrop/Amp High
10 AWG5.26 mm²30 A13.89 V (5.79%)226.1 V22.91 V (9.55%)972.2 WDrop/Amp High
8 AWG8.37 mm²50 A8.73 V (3.64%)231.3 V14.4 V (6.0%)611.0 WDrop/Amp High
6 AWG13.3 mm²65 A5.49 V (2.29%)234.5 V9.06 V (3.78%)384.5 WDrop/Amp High
4 AWG21.15 mm²85 A3.45 V (1.44%)236.5 V5.7 V (2.37%)241.8 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.74 V (1.14%)237.3 V4.52 V (1.88%)191.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.17 V (0.91%)237.8 V3.58 V (1.49%)152.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.72 V (0.72%)238.3 V2.84 V (1.18%)120.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.37 V (0.57%)238.6 V2.25 V (0.94%)95.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.08 V (0.45%)238.9 V1.79 V (0.74%)75.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.86 V (0.36%)239.1 V1.42 V (0.59%)60.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.68 V (0.28%)239.3 V1.12 V (0.47%)47.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.58 V (0.24%)239.4 V0.95 V (0.4%)40.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.48 V (0.2%)239.5 V0.79 V (0.33%)33.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.41 V (0.17%)239.6 V0.68 V (0.28%)28.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.36 V (0.15%)239.6 V0.59 V (0.25%)25.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.29 V (0.12%)239.7 V0.48 V (0.2%)20.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.24 V (0.1%)239.8 V0.4 V (0.17%)16.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (0.08%)239.8 V0.32 V (0.13%)13.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.06%)239.9 V0.24 V (0.1%)10.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 80 feet one-way at 240V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 3.45V (1.44%) and delivers 236.5V at the load.

What size aluminum wire is required for 70 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 4.52V (1.88%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.