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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 20 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 0.36%
Aluminum Wire (≤3% Drop)3 AWGDrop: 1.13V (0.47%)
Voltage at Load End239.1 VLoss: 0.86 V (60.4 W)
Power & Breaker (125%)16.8 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 20 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A8.78 V (3.66%)231.2 V14.48 V (6.03%)614.6 WDrop/Amp High
12 AWG3.31 mm²20 A5.52 V (2.3%)234.5 V9.1 V (3.79%)386.2 WDrop/Amp High
10 AWG5.26 mm²30 A3.47 V (1.45%)236.5 V5.73 V (2.39%)243.1 WDrop/Amp High
8 AWG8.37 mm²50 A2.18 V (0.91%)237.8 V3.6 V (1.5%)152.7 WDrop/Amp High
6 AWG13.3 mm²65 A1.37 V (0.57%)238.6 V2.27 V (0.94%)96.1 WDrop/Amp High
4 AWG21.15 mm²85 A0.86 V (0.36%)239.1 V1.42 V (0.59%)60.4 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.68 V (0.29%)239.3 V1.13 V (0.47%)47.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.54 V (0.23%)239.5 V0.9 V (0.37%)38.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.43 V (0.18%)239.6 V0.71 V (0.3%)30.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.34 V (0.14%)239.7 V0.56 V (0.23%)23.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.27 V (0.11%)239.7 V0.45 V (0.19%)19.0 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.21 V (0.09%)239.8 V0.35 V (0.15%)15.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.17 V (0.07%)239.8 V0.28 V (0.12%)11.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.14 V (0.06%)239.9 V0.24 V (0.1%)10.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.12 V (0.05%)239.9 V0.2 V (0.08%)8.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.1 V (0.04%)239.9 V0.17 V (0.07%)7.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.09 V (0.04%)239.9 V0.15 V (0.06%)6.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.07 V (0.03%)239.9 V0.12 V (0.05%)5.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.06 V (0.03%)239.9 V0.1 V (0.04%)4.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.02%)240.0 V0.08 V (0.03%)3.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.02%)240.0 V0.06 V (0.02%)2.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 20 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 20 feet one-way at 240V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 0.86V (0.36%) and delivers 239.1V at the load.

What size aluminum wire is required for 70 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 1.13V (0.47%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.