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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

700 Amp Wire Size at 500 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 700 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.5%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 14.86V (12.39%)
Voltage at Load End117.0 VLoss: 3.0 V (2102.6 W)
Power & Breaker (125%)84.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 700 Amps at 500 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2195.15 V (1829.29%)0.0 V3620.97 V (3017.47%)1536602.3 WDrop/Amp High
12 AWG3.31 mm²20 A1379.43 V (1149.52%)0.0 V2275.41 V (1896.18%)965599.0 WDrop/Amp High
10 AWG5.26 mm²30 A868.04 V (723.37%)0.0 V1431.86 V (1193.22%)607629.8 WDrop/Amp High
8 AWG8.37 mm²50 A545.51 V (454.59%)0.0 V899.83 V (749.86%)381855.8 WDrop/Amp High
6 AWG13.3 mm²65 A343.3 V (286.08%)0.0 V566.29 V (471.91%)240310.7 WDrop/Amp High
4 AWG21.15 mm²85 A215.88 V (179.9%)0.0 V356.1 V (296.75%)151117.4 WDrop/Amp High
3 AWG26.67 mm²100 A171.2 V (142.67%)0.0 V282.4 V (235.33%)119840.0 WDrop/Amp High
2 AWG33.62 mm²115 A135.81 V (113.17%)0.0 V224.02 V (186.68%)95066.4 WDrop/Amp High
1 AWG42.41 mm²130 A107.66 V (89.72%)12.3 V177.59 V (147.99%)75362.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A85.36 V (71.13%)34.6 V140.8 V (117.34%)59752.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A67.71 V (56.43%)52.3 V111.7 V (93.08%)47399.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A53.71 V (44.76%)66.3 V88.6 V (73.83%)37597.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A42.59 V (35.49%)77.4 V70.26 V (58.55%)29814.7 WDrop/Amp High
250 kcmil126.7 mm²255 A36.04 V (30.03%)84.0 V59.44 V (49.54%)25226.0 WDrop/Amp High
300 kcmil152.0 mm²285 A30.04 V (25.03%)90.0 V49.55 V (41.29%)21027.2 WDrop/Amp High
350 kcmil177.3 mm²310 A25.75 V (21.46%)94.2 V42.48 V (35.4%)18026.7 WDrop/Amp High
400 kcmil202.7 mm²335 A22.53 V (18.77%)97.5 V37.16 V (30.96%)15767.8 WDrop/Amp High
500 kcmil253.4 mm²380 A18.02 V (15.02%)102.0 V29.72 V (24.77%)12613.0 WDrop/Amp High
600 kcmil304.0 mm²420 A15.02 V (12.52%)105.0 V24.78 V (20.65%)10513.6 WDrop/Amp High
750 kcmil380.0 mm²475 A12.02 V (10.01%)108.0 V19.82 V (16.52%)8410.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A9.01 V (7.51%)111.0 V14.86 V (12.39%)6307.7 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 700 amps at 500 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 700A load over 500 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.0V (2.5%) and delivers 117.0V at the load.

What size aluminum wire is required for 700 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 14.86V (12.39%).

What breaker size is needed for a 700A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (700A × 1.25 = 875.0A), which corresponds to a standard 1000A circuit breaker.