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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

700 Amp Wire Size at 500 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 700 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.81%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 12.87V (2.68%)
Voltage at Load End476.1 VLoss: 3.9 V (4730.8 W)
Power & Breaker (125%)581.97 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 700 Amps at 500 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1901.05 V (396.05%)0.0 V3135.85 V (653.3%)2304903.5 WDrop/Amp High
12 AWG3.31 mm²20 A1194.62 V (248.88%)0.0 V1970.56 V (410.53%)1448398.5 WDrop/Amp High
10 AWG5.26 mm²30 A751.75 V (156.61%)0.0 V1240.03 V (258.34%)911444.7 WDrop/Amp High
8 AWG8.37 mm²50 A472.42 V (98.42%)7.6 V779.28 V (162.35%)572783.7 WDrop/Amp High
6 AWG13.3 mm²65 A297.31 V (61.94%)182.7 V490.42 V (102.17%)360466.1 WDrop/Amp High
4 AWG21.15 mm²85 A186.96 V (38.95%)293.0 V308.4 V (64.25%)226676.1 WDrop/Amp High
3 AWG26.67 mm²100 A148.26 V (30.89%)331.7 V244.57 V (50.95%)179760.0 WDrop/Amp High
2 AWG33.62 mm²115 A117.61 V (24.5%)362.4 V194.01 V (40.42%)142599.6 WDrop/Amp High
1 AWG42.41 mm²130 A93.24 V (19.42%)386.8 V153.8 V (32.04%)113044.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A73.92 V (15.4%)406.1 V121.94 V (25.4%)89628.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A58.64 V (12.22%)421.4 V96.73 V (20.15%)71098.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A46.51 V (9.69%)433.5 V76.73 V (15.98%)56395.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A36.89 V (7.68%)443.1 V60.84 V (12.68%)44722.0 WDrop/Amp High
250 kcmil126.7 mm²255 A31.21 V (6.5%)448.8 V51.48 V (10.73%)37839.0 WDrop/Amp High
300 kcmil152.0 mm²285 A26.01 V (5.42%)454.0 V42.91 V (8.94%)31540.8 WDrop/Amp High
350 kcmil177.3 mm²310 A22.3 V (4.65%)457.7 V36.79 V (7.66%)27040.0 WDrop/Amp High
400 kcmil202.7 mm²335 A19.51 V (4.06%)460.5 V32.18 V (6.7%)23651.7 WDrop/Amp High
500 kcmil253.4 mm²380 A15.6 V (3.25%)464.4 V25.74 V (5.36%)18919.5 WDrop/Amp High
600 kcmil304.0 mm²420 A13.01 V (2.71%)467.0 V21.46 V (4.47%)15770.4 WDrop/Amp High
750 kcmil380.0 mm²475 A10.41 V (2.17%)469.6 V17.16 V (3.58%)12616.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A7.8 V (1.63%)472.2 V12.87 V (2.68%)9461.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 700 amps at 500 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 700A load over 500 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.9V (0.81%) and delivers 476.1V at the load.

What size aluminum wire is required for 700 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 12.87V (2.68%).

What breaker size is needed for a 700A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (700A × 1.25 = 875.0A), which corresponds to a standard 1000A circuit breaker.