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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.29%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 23.54V (11.32%)
Voltage at Load End203.2 VLoss: 4.76 V (6590.9 W)
Power & Breaker (125%)288.21 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3476.21 V (1671.25%)0.0 V5734.12 V (2756.79%)4816777.8 WDrop/Amp High
12 AWG3.31 mm²20 A2184.45 V (1050.21%)0.0 V3603.32 V (1732.36%)3026857.4 WDrop/Amp High
10 AWG5.26 mm²30 A1374.62 V (660.88%)0.0 V2267.49 V (1090.14%)1904733.4 WDrop/Amp High
8 AWG8.37 mm²50 A863.86 V (415.32%)0.0 V1424.97 V (685.08%)1197000.9 WDrop/Amp High
6 AWG13.3 mm²65 A543.65 V (261.37%)0.0 V896.76 V (431.14%)753300.6 WDrop/Amp High
4 AWG21.15 mm²85 A341.87 V (164.36%)0.0 V563.92 V (271.12%)473706.8 WDrop/Amp High
3 AWG26.67 mm²100 A271.11 V (130.34%)0.0 V447.21 V (215.0%)375661.7 WDrop/Amp High
2 AWG33.62 mm²115 A215.07 V (103.4%)0.0 V354.76 V (170.56%)298004.1 WDrop/Amp High
1 AWG42.41 mm²130 A170.49 V (81.97%)37.5 V281.23 V (135.21%)236239.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A135.18 V (64.99%)72.8 V222.98 V (107.2%)187304.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A107.23 V (51.55%)100.8 V176.88 V (85.04%)148582.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A85.05 V (40.89%)122.9 V140.3 V (67.45%)117855.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A67.45 V (32.43%)140.6 V111.26 V (53.49%)93459.9 WDrop/Amp High
250 kcmil126.7 mm²255 A57.07 V (27.44%)150.9 V94.14 V (45.26%)79075.8 WDrop/Amp High
300 kcmil152.0 mm²285 A47.57 V (22.87%)160.4 V78.47 V (37.72%)65913.8 WDrop/Amp High
350 kcmil177.3 mm²310 A40.78 V (19.61%)167.2 V67.27 V (32.34%)56508.2 WDrop/Amp High
400 kcmil202.7 mm²335 A35.67 V (17.15%)172.3 V58.84 V (28.29%)49427.2 WDrop/Amp High
500 kcmil253.4 mm²380 A28.53 V (13.72%)179.5 V47.07 V (22.63%)39537.9 WDrop/Amp High
600 kcmil304.0 mm²420 A23.78 V (11.43%)184.2 V39.23 V (18.86%)32956.9 WDrop/Amp High
750 kcmil380.0 mm²475 A19.03 V (9.15%)189.0 V31.39 V (15.09%)26365.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A14.27 V (6.86%)193.7 V23.54 V (11.32%)19772.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 800 feet one-way at 208V (3-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 4.76V (2.29%) and delivers 203.2V at the load.

What size aluminum wire is required for 800 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 23.54V (11.32%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.