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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 450 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.2V (14.33%)
Voltage at Load End116.5 VLoss: 3.48 V (3128.1 W)
Power & Breaker (125%)108.0 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 450 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2540.1 V (2116.75%)0.0 V4189.97 V (3491.65%)2286087.9 WDrop/Amp High
12 AWG3.31 mm²20 A1596.19 V (1330.16%)0.0 V2632.97 V (2194.15%)1436574.9 WDrop/Amp High
10 AWG5.26 mm²30 A1004.45 V (837.04%)0.0 V1656.87 V (1380.73%)904004.3 WDrop/Amp High
8 AWG8.37 mm²50 A631.23 V (526.03%)0.0 V1041.24 V (867.7%)568107.9 WDrop/Amp High
6 AWG13.3 mm²65 A397.25 V (331.04%)0.0 V655.27 V (546.06%)357523.5 WDrop/Amp High
4 AWG21.15 mm²85 A249.81 V (208.17%)0.0 V412.06 V (343.39%)224825.7 WDrop/Amp High
3 AWG26.67 mm²100 A198.1 V (165.09%)0.0 V326.78 V (272.31%)178292.6 WDrop/Amp High
2 AWG33.62 mm²115 A157.15 V (130.96%)0.0 V259.23 V (216.02%)141435.5 WDrop/Amp High
1 AWG42.41 mm²130 A124.58 V (103.82%)0.0 V205.5 V (171.25%)112121.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A98.77 V (82.31%)21.2 V162.93 V (135.78%)88896.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A78.35 V (65.29%)41.6 V129.25 V (107.71%)70518.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A62.15 V (51.79%)57.8 V102.52 V (85.43%)55935.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A49.29 V (41.07%)70.7 V81.3 V (67.75%)44356.9 WDrop/Amp High
250 kcmil126.7 mm²255 A41.7 V (34.75%)78.3 V68.79 V (57.32%)37530.1 WDrop/Amp High
300 kcmil152.0 mm²285 A34.76 V (28.97%)85.2 V57.34 V (47.78%)31283.3 WDrop/Amp High
350 kcmil177.3 mm²310 A29.8 V (24.83%)90.2 V49.15 V (40.96%)26819.3 WDrop/Amp High
400 kcmil202.7 mm²335 A26.07 V (21.72%)93.9 V43.0 V (35.83%)23458.6 WDrop/Amp High
500 kcmil253.4 mm²380 A20.85 V (17.38%)99.1 V34.39 V (28.66%)18765.0 WDrop/Amp High
600 kcmil304.0 mm²420 A17.38 V (14.48%)102.6 V28.67 V (23.89%)15641.7 WDrop/Amp High
750 kcmil380.0 mm²475 A13.9 V (11.59%)106.1 V22.93 V (19.11%)12513.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.43 V (8.69%)109.6 V17.2 V (14.33%)9384.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 450 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 450 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.48V (2.9%) and delivers 116.5V at the load.

What size aluminum wire is required for 900 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.2V (14.33%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.