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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 500 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.41%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 16.55V (7.96%)
Voltage at Load End203.0 VLoss: 5.01 V (7820.3 W)
Power & Breaker (125%)324.24 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 500 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2444.21 V (1175.1%)0.0 V4031.8 V (1938.37%)3810146.5 WDrop/Amp High
12 AWG3.31 mm²20 A1535.94 V (738.43%)0.0 V2533.58 V (1218.07%)2394291.5 WDrop/Amp High
10 AWG5.26 mm²30 A966.53 V (464.68%)0.0 V1594.33 V (766.5%)1506673.9 WDrop/Amp High
8 AWG8.37 mm²50 A607.4 V (292.02%)0.0 V1001.93 V (481.7%)946846.5 WDrop/Amp High
6 AWG13.3 mm²65 A382.25 V (183.78%)0.0 V630.54 V (303.14%)595872.5 WDrop/Amp High
4 AWG21.15 mm²85 A240.38 V (115.57%)0.0 V396.51 V (190.63%)374709.4 WDrop/Amp High
3 AWG26.67 mm²100 A190.62 V (91.65%)17.4 V314.44 V (151.17%)297154.3 WDrop/Amp High
2 AWG33.62 mm²115 A151.22 V (72.7%)56.8 V249.44 V (119.92%)235725.9 WDrop/Amp High
1 AWG42.41 mm²130 A119.88 V (57.63%)88.1 V197.74 V (95.07%)186868.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A95.05 V (45.69%)113.0 V156.78 V (75.37%)148160.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A75.4 V (36.25%)132.6 V124.37 V (59.79%)117530.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A59.8 V (28.75%)148.2 V98.65 V (47.43%)93225.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A47.42 V (22.8%)160.6 V78.23 V (37.61%)73928.2 WDrop/Amp High
250 kcmil126.7 mm²255 A40.13 V (19.29%)167.9 V66.19 V (31.82%)62550.2 WDrop/Amp High
300 kcmil152.0 mm²285 A33.45 V (16.08%)174.6 V55.17 V (26.53%)52138.8 WDrop/Amp High
350 kcmil177.3 mm²310 A28.67 V (13.79%)179.3 V47.3 V (22.74%)44698.8 WDrop/Amp High
400 kcmil202.7 mm²335 A25.08 V (12.06%)182.9 V41.37 V (19.89%)39097.7 WDrop/Amp High
500 kcmil253.4 mm²380 A20.06 V (9.65%)187.9 V33.09 V (15.91%)31275.1 WDrop/Amp High
600 kcmil304.0 mm²420 A16.72 V (8.04%)191.3 V27.59 V (13.26%)26069.4 WDrop/Amp High
750 kcmil380.0 mm²475 A13.38 V (6.43%)194.6 V22.07 V (10.61%)20855.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.03 V (4.82%)198.0 V16.55 V (7.96%)15640.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 500 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 500 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.01V (2.41%) and delivers 203.0V at the load.

What size aluminum wire is required for 900 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 16.55V (7.96%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.