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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 80 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.39%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.06V (1.27%)
Voltage at Load End239.1 VLoss: 0.93 V (834.1 W)
Power & Breaker (125%)216.0 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A451.57 V (188.16%)0.0 V744.88 V (310.37%)406415.6 WDrop/Amp High
12 AWG3.31 mm²20 A283.77 V (118.24%)0.0 V468.08 V (195.04%)255391.1 WDrop/Amp High
10 AWG5.26 mm²30 A178.57 V (74.4%)61.4 V294.56 V (122.73%)160711.9 WDrop/Amp High
8 AWG8.37 mm²50 A112.22 V (46.76%)127.8 V185.11 V (77.13%)100997.0 WDrop/Amp High
6 AWG13.3 mm²65 A70.62 V (29.43%)169.4 V116.49 V (48.54%)63559.7 WDrop/Amp High
4 AWG21.15 mm²85 A44.41 V (18.5%)195.6 V73.26 V (30.52%)39969.0 WDrop/Amp High
3 AWG26.67 mm²100 A35.22 V (14.67%)204.8 V58.09 V (24.21%)31696.5 WDrop/Amp High
2 AWG33.62 mm²115 A27.94 V (11.64%)212.1 V46.08 V (19.2%)25144.1 WDrop/Amp High
1 AWG42.41 mm²130 A22.15 V (9.23%)217.9 V36.53 V (15.22%)19932.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.56 V (7.32%)222.4 V28.97 V (12.07%)15803.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.93 V (5.8%)226.1 V22.98 V (9.57%)12536.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.05 V (4.6%)229.0 V18.23 V (7.59%)9944.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.76 V (3.65%)231.2 V14.45 V (6.02%)7885.7 WDrop/Amp High
250 kcmil126.7 mm²255 A7.41 V (3.09%)232.6 V12.23 V (5.1%)6672.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.18 V (2.57%)233.8 V10.19 V (4.25%)5561.5 WDrop/Amp High
350 kcmil177.3 mm²310 A5.3 V (2.21%)234.7 V8.74 V (3.64%)4767.9 WDrop/Amp High
400 kcmil202.7 mm²335 A4.63 V (1.93%)235.4 V7.64 V (3.18%)4170.4 WDrop/Amp High
500 kcmil253.4 mm²380 A3.71 V (1.54%)236.3 V6.11 V (2.55%)3336.0 WDrop/Amp High
600 kcmil304.0 mm²420 A3.09 V (1.29%)236.9 V5.1 V (2.12%)2780.7 WDrop/Amp High
750 kcmil380.0 mm²475 A2.47 V (1.03%)237.5 V4.08 V (1.7%)2224.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.85 V (0.77%)238.1 V3.06 V (1.27%)1668.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 80 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.93V (0.39%) and delivers 239.1V at the load.

What size aluminum wire is required for 900 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.06V (1.27%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.