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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 120 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 1.85%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 4.6V (1.92%)
Voltage at Load End235.6 VLoss: 4.44 V (845.1 W)
Power & Breaker (125%)45.73 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A71.7 V (29.87%)168.3 V118.27 V (49.28%)13660.1 WDrop/Amp High
12 AWG3.31 mm²20 A45.05 V (18.77%)194.9 V74.32 V (30.97%)8584.0 WDrop/Amp High
10 AWG5.26 mm²30 A28.35 V (11.81%)211.6 V46.77 V (19.49%)5401.7 WDrop/Amp High
8 AWG8.37 mm²50 A17.82 V (7.42%)222.2 V29.39 V (12.25%)3394.6 WDrop/Amp High
6 AWG13.3 mm²65 A11.21 V (4.67%)228.8 V18.5 V (7.71%)2136.3 WDrop/Amp High
4 AWG21.15 mm²85 A7.05 V (2.94%)232.9 V11.63 V (4.85%)1343.4 WDrop/Amp High
3 AWG26.67 mm²100 A5.59 V (2.33%)234.4 V9.22 V (3.84%)1065.4 WDrop/Amp High
2 AWG33.62 mm²115 A4.44 V (1.85%)235.6 V7.32 V (3.05%)845.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A3.52 V (1.47%)236.5 V5.8 V (2.42%)670.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.79 V (1.16%)237.2 V4.6 V (1.92%)531.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.21 V (0.92%)237.8 V3.65 V (1.52%)421.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.75 V (0.73%)238.2 V2.89 V (1.21%)334.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.39 V (0.58%)238.6 V2.29 V (0.96%)265.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.18 V (0.49%)238.8 V1.94 V (0.81%)224.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.98 V (0.41%)239.0 V1.62 V (0.67%)186.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.84 V (0.35%)239.2 V1.39 V (0.58%)160.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.74 V (0.31%)239.3 V1.21 V (0.51%)140.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.59 V (0.25%)239.4 V0.97 V (0.4%)112.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.49 V (0.2%)239.5 V0.81 V (0.34%)93.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.39 V (0.16%)239.6 V0.65 V (0.27%)74.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.29 V (0.12%)239.7 V0.49 V (0.2%)56.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 120 feet one-way at 240V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 4.44V (1.85%) and delivers 235.6V at the load.

What size aluminum wire is required for 110 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 4.6V (1.92%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.