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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 450 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 2.82%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 6.69V (2.79%)
Voltage at Load End233.2 VLoss: 6.76 V (1182.8 W)
Power & Breaker (125%)42.0 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 450 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A493.91 V (205.79%)0.0 V814.72 V (339.47%)86433.9 WDrop/Amp High
12 AWG3.31 mm²20 A310.37 V (129.32%)0.0 V511.97 V (213.32%)54314.9 WDrop/Amp High
10 AWG5.26 mm²30 A195.31 V (81.38%)44.7 V322.17 V (134.24%)34179.2 WDrop/Amp High
8 AWG8.37 mm²50 A122.74 V (51.14%)117.3 V202.46 V (84.36%)21479.4 WDrop/Amp High
6 AWG13.3 mm²65 A77.24 V (32.18%)162.8 V127.41 V (53.09%)13517.5 WDrop/Amp High
4 AWG21.15 mm²85 A48.57 V (20.24%)191.4 V80.12 V (33.38%)8500.4 WDrop/Amp High
3 AWG26.67 mm²100 A38.52 V (16.05%)201.5 V63.54 V (26.47%)6741.0 WDrop/Amp High
2 AWG33.62 mm²115 A30.56 V (12.73%)209.4 V50.4 V (21.0%)5347.5 WDrop/Amp High
1 AWG42.41 mm²130 A24.22 V (10.09%)215.8 V39.96 V (16.65%)4239.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.21 V (8.0%)220.8 V31.68 V (13.2%)3361.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.24 V (6.35%)224.8 V25.13 V (10.47%)2666.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A12.08 V (5.04%)227.9 V19.93 V (8.31%)2114.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.58 V (3.99%)230.4 V15.81 V (6.59%)1677.1 W~ ≤5%
250 kcmil126.7 mm²255 A8.11 V (3.38%)231.9 V13.37 V (5.57%)1419.0 W~ ≤5%
300 kcmil152.0 mm²285 A6.76 V (2.82%)233.2 V11.15 V (4.65%)1182.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.79 V (2.41%)234.2 V9.56 V (3.98%)1014.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A5.07 V (2.11%)234.9 V8.36 V (3.48%)886.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.05 V (1.69%)235.9 V6.69 V (2.79%)709.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.38 V (1.41%)236.6 V5.57 V (2.32%)591.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.7 V (1.13%)237.3 V4.46 V (1.86%)473.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.03 V (0.84%)238.0 V3.34 V (1.39%)354.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 450 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 450 feet one-way at 240V (1-Phase), you need 300 kcmil copper wire. This produces a voltage drop of 6.76V (2.82%) and delivers 233.2V at the load.

What size aluminum wire is required for 175 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 6.69V (2.79%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.