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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 120 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 4.08V (1.7%)
Voltage at Load End236.3 VLoss: 3.68 V (736.6 W)
Power & Breaker (125%)48.0 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A150.52 V (62.72%)89.5 V248.29 V (103.46%)30104.9 WDrop/Amp High
12 AWG3.31 mm²20 A94.59 V (39.41%)145.4 V156.03 V (65.01%)18917.9 WDrop/Amp High
10 AWG5.26 mm²30 A59.52 V (24.8%)180.5 V98.19 V (40.91%)11904.6 WDrop/Amp High
8 AWG8.37 mm²50 A37.41 V (15.59%)202.6 V61.7 V (25.71%)7481.3 WDrop/Amp High
6 AWG13.3 mm²65 A23.54 V (9.81%)216.5 V38.83 V (16.18%)4708.1 WDrop/Amp High
4 AWG21.15 mm²85 A14.8 V (6.17%)225.2 V24.42 V (10.17%)2960.7 WDrop/Amp High
3 AWG26.67 mm²100 A11.74 V (4.89%)228.3 V19.36 V (8.07%)2347.9 WDrop/Amp High
2 AWG33.62 mm²115 A9.31 V (3.88%)230.7 V15.36 V (6.4%)1862.5 WDrop/Amp High
1 AWG42.41 mm²130 A7.38 V (3.08%)232.6 V12.18 V (5.07%)1476.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.85 V (2.44%)234.1 V9.66 V (4.02%)1170.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.64 V (1.93%)235.4 V7.66 V (3.19%)928.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.68 V (1.53%)236.3 V6.08 V (2.53%)736.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.92 V (1.22%)237.1 V4.82 V (2.01%)584.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.47 V (1.03%)237.5 V4.08 V (1.7%)494.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.06 V (0.86%)237.9 V3.4 V (1.42%)412.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.77 V (0.74%)238.2 V2.91 V (1.21%)353.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.54 V (0.64%)238.5 V2.55 V (1.06%)308.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.24 V (0.51%)238.8 V2.04 V (0.85%)247.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.03 V (0.43%)239.0 V1.7 V (0.71%)206.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.82 V (0.34%)239.2 V1.36 V (0.57%)164.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.62 V (0.26%)239.4 V1.02 V (0.42%)123.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 120 feet one-way at 240V (1-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 3.68V (1.53%) and delivers 236.3V at the load.

What size aluminum wire is required for 200 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 4.08V (1.7%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.