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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 100 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 0.49%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 2.76V (0.57%)
Voltage at Load End477.6 VLoss: 2.37 V (924.1 W)
Power & Breaker (125%)187.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 100 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A122.21 V (25.46%)357.8 V201.59 V (42.0%)47626.8 WDrop/Amp High
12 AWG3.31 mm²20 A76.8 V (16.0%)403.2 V126.68 V (26.39%)29928.6 WDrop/Amp High
10 AWG5.26 mm²30 A48.33 V (10.07%)431.7 V79.72 V (16.61%)18833.4 WDrop/Amp High
8 AWG8.37 mm²50 A30.37 V (6.33%)449.6 V50.1 V (10.44%)11835.6 WDrop/Amp High
6 AWG13.3 mm²65 A19.11 V (3.98%)460.9 V31.53 V (6.57%)7448.4 WDrop/Amp High
4 AWG21.15 mm²85 A12.02 V (2.5%)468.0 V19.83 V (4.13%)4683.9 WDrop/Amp High
3 AWG26.67 mm²100 A9.53 V (1.99%)470.5 V15.72 V (3.28%)3714.4 WDrop/Amp High
2 AWG33.62 mm²115 A7.56 V (1.58%)472.4 V12.47 V (2.6%)2946.6 WDrop/Amp High
1 AWG42.41 mm²130 A5.99 V (1.25%)474.0 V9.89 V (2.06%)2335.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A4.75 V (0.99%)475.2 V7.84 V (1.63%)1852.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.77 V (0.79%)476.2 V6.22 V (1.3%)1469.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.99 V (0.62%)477.0 V4.93 V (1.03%)1165.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.37 V (0.49%)477.6 V3.91 V (0.81%)924.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.01 V (0.42%)478.0 V3.31 V (0.69%)781.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.67 V (0.35%)478.3 V2.76 V (0.57%)651.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.43 V (0.3%)478.6 V2.36 V (0.49%)558.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.25 V (0.26%)478.7 V2.07 V (0.43%)488.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.0 V (0.21%)479.0 V1.65 V (0.34%)390.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.84 V (0.17%)479.2 V1.38 V (0.29%)325.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.67 V (0.14%)479.3 V1.1 V (0.23%)260.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.5 V (0.1%)479.5 V0.83 V (0.17%)195.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 100 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 100 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 2.37V (0.49%) and delivers 477.6V at the load.

What size aluminum wire is required for 225 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 2.76V (0.57%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.