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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 75 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 0.37%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 2.07V (0.43%)
Voltage at Load End478.2 VLoss: 1.78 V (693.1 W)
Power & Breaker (125%)187.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 75 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A91.66 V (19.1%)388.3 V151.19 V (31.5%)35720.1 WDrop/Amp High
12 AWG3.31 mm²20 A57.6 V (12.0%)422.4 V95.01 V (19.79%)22446.5 WDrop/Amp High
10 AWG5.26 mm²30 A36.24 V (7.55%)443.8 V59.79 V (12.46%)14125.1 WDrop/Amp High
8 AWG8.37 mm²50 A22.78 V (4.75%)457.2 V37.57 V (7.83%)8876.7 WDrop/Amp High
6 AWG13.3 mm²65 A14.33 V (2.99%)465.7 V23.65 V (4.93%)5586.3 WDrop/Amp High
4 AWG21.15 mm²85 A9.01 V (1.88%)471.0 V14.87 V (3.1%)3512.9 WDrop/Amp High
3 AWG26.67 mm²100 A7.15 V (1.49%)472.9 V11.79 V (2.46%)2785.8 WDrop/Amp High
2 AWG33.62 mm²115 A5.67 V (1.18%)474.3 V9.35 V (1.95%)2209.9 WDrop/Amp High
1 AWG42.41 mm²130 A4.5 V (0.94%)475.5 V7.42 V (1.54%)1751.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.56 V (0.74%)476.4 V5.88 V (1.22%)1389.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.83 V (0.59%)477.2 V4.66 V (0.97%)1101.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.24 V (0.47%)477.8 V3.7 V (0.77%)874.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.78 V (0.37%)478.2 V2.93 V (0.61%)693.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.5 V (0.31%)478.5 V2.48 V (0.52%)586.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.25 V (0.26%)478.7 V2.07 V (0.43%)488.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.08 V (0.22%)478.9 V1.77 V (0.37%)419.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.94 V (0.2%)479.1 V1.55 V (0.32%)366.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.75 V (0.16%)479.2 V1.24 V (0.26%)293.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.63 V (0.13%)479.4 V1.03 V (0.22%)244.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.5 V (0.1%)479.5 V0.83 V (0.17%)195.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.38 V (0.08%)479.6 V0.62 V (0.13%)146.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 75 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 75 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 1.78V (0.37%) and delivers 478.2V at the load.

What size aluminum wire is required for 225 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 2.07V (0.43%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.