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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

300 Amp Wire Size at 800 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 300 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 11.77V (2.45%)
Voltage at Load End466.6 VLoss: 13.38 V (6950.7 W)
Power & Breaker (125%)249.42 kW400A Breaker Recommended

All AWG & kcmil Wire Gauges for 300 Amps at 800 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1303.58 V (271.58%)0.0 V2150.3 V (447.98%)677359.4 WDrop/Amp High
12 AWG3.31 mm²20 A819.17 V (170.66%)0.0 V1351.24 V (281.51%)425651.8 WDrop/Amp High
10 AWG5.26 mm²30 A515.48 V (107.39%)0.0 V850.31 V (177.15%)267853.1 WDrop/Amp High
8 AWG8.37 mm²50 A323.95 V (67.49%)156.1 V534.36 V (111.33%)168328.3 WDrop/Amp High
6 AWG13.3 mm²65 A203.87 V (42.47%)276.1 V336.29 V (70.06%)105932.9 WDrop/Amp High
4 AWG21.15 mm²85 A128.2 V (26.71%)351.8 V211.47 V (44.06%)66615.0 WDrop/Amp High
3 AWG26.67 mm²100 A101.67 V (21.18%)378.3 V167.7 V (34.94%)52827.4 WDrop/Amp High
2 AWG33.62 mm²115 A80.65 V (16.8%)399.4 V133.03 V (27.72%)41906.8 WDrop/Amp High
1 AWG42.41 mm²130 A63.93 V (13.32%)416.1 V105.46 V (21.97%)33221.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A50.69 V (10.56%)429.3 V83.62 V (17.42%)26339.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A40.21 V (8.38%)439.8 V66.33 V (13.82%)20894.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A31.9 V (6.64%)448.1 V52.61 V (10.96%)16573.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A25.29 V (5.27%)454.7 V41.72 V (8.69%)13142.8 WDrop/Amp High
250 kcmil126.7 mm²255 A21.4 V (4.46%)458.6 V35.3 V (7.35%)11120.0 WDrop/Amp High
300 kcmil152.0 mm²285 A17.84 V (3.72%)462.2 V29.43 V (6.13%)9269.1 WDrop/Amp High
350 kcmil177.3 mm²310 A15.29 V (3.19%)464.7 V25.23 V (5.26%)7946.5 W~ ≤5%
400 kcmil202.7 mm²335 A13.38 V (2.79%)466.6 V22.07 V (4.6%)6950.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A10.7 V (2.23%)469.3 V17.65 V (3.68%)5560.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A8.92 V (1.86%)471.1 V14.71 V (3.07%)4634.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A7.14 V (1.49%)472.9 V11.77 V (2.45%)3707.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A5.35 V (1.11%)474.6 V8.83 V (1.84%)2780.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 300 amps at 800 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 300A load over 800 feet one-way at 480V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 13.38V (2.79%) and delivers 466.6V at the load.

What size aluminum wire is required for 300 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 11.77V (2.45%).

What breaker size is needed for a 300A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (300A × 1.25 = 375.0A), which corresponds to a standard 400A circuit breaker.