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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 250 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)6× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.45V (28.75%)
Voltage at Load End11.7 VLoss: 0.35 V (113.3 W)
Power & Breaker (125%)3.9 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 250 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A509.59 V (4246.56%)0.0 V840.58 V (7004.84%)165615.9 WDrop/Amp High
12 AWG3.31 mm²20 A320.22 V (2668.53%)0.0 V528.22 V (4401.84%)104072.9 WDrop/Amp High
10 AWG5.26 mm²30 A201.51 V (1679.25%)0.0 V332.4 V (2769.98%)65490.7 WDrop/Amp High
8 AWG8.37 mm²50 A126.64 V (1055.3%)0.0 V208.89 V (1740.75%)41156.6 WDrop/Amp High
6 AWG13.3 mm²65 A79.69 V (664.12%)0.0 V131.46 V (1095.49%)25900.8 WDrop/Amp High
4 AWG21.15 mm²85 A50.12 V (417.63%)0.0 V82.67 V (688.89%)16287.5 WDrop/Amp High
3 AWG26.67 mm²100 A39.74 V (331.19%)0.0 V65.56 V (546.31%)12916.4 WDrop/Amp High
2 AWG33.62 mm²115 A31.53 V (262.73%)0.0 V52.01 V (433.38%)10246.3 WDrop/Amp High
1 AWG42.41 mm²130 A24.99 V (208.27%)0.0 V41.23 V (343.55%)8122.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A19.82 V (165.13%)0.0 V32.69 V (272.39%)6440.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A15.72 V (130.99%)0.0 V25.93 V (216.08%)5108.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A12.47 V (103.9%)0.0 V20.57 V (171.39%)4052.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.89 V (82.4%)2.1 V16.31 V (135.91%)3213.4 WDrop/Amp High
250 kcmil126.7 mm²255 A8.37 V (69.71%)3.6 V13.8 V (115.0%)2718.9 WDrop/Amp High
300 kcmil152.0 mm²285 A6.97 V (58.11%)5.0 V11.5 V (95.86%)2266.3 WDrop/Amp High
350 kcmil177.3 mm²310 A5.98 V (49.82%)6.0 V9.86 V (82.18%)1942.9 WDrop/Amp High
400 kcmil202.7 mm²335 A5.23 V (43.58%)6.8 V8.63 V (71.88%)1699.5 WDrop/Amp High
500 kcmil253.4 mm²380 A4.18 V (34.86%)7.8 V6.9 V (57.5%)1359.4 WDrop/Amp High
600 kcmil304.0 mm²420 A3.49 V (29.06%)8.5 V5.75 V (47.93%)1133.2 WDrop/Amp High
750 kcmil380.0 mm²475 A2.79 V (23.24%)9.2 V4.6 V (38.34%)906.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.09 V (17.43%)9.9 V3.45 V (28.75%)679.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 250 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 250 feet one-way at 12V (DC), you need 6× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.9%) and delivers 11.7V at the load.

What size aluminum wire is required for 325 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.45V (28.75%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.