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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 50 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.75%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.69V (5.75%)
Voltage at Load End11.8 VLoss: 0.21 V (68.0 W)
Power & Breaker (125%)3.9 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 50 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A101.92 V (849.31%)0.0 V168.12 V (1400.97%)33123.2 WDrop/Amp High
12 AWG3.31 mm²20 A64.04 V (533.71%)0.0 V105.64 V (880.37%)20814.6 WDrop/Amp High
10 AWG5.26 mm²30 A40.3 V (335.85%)0.0 V66.48 V (554.0%)13098.1 WDrop/Amp High
8 AWG8.37 mm²50 A25.33 V (211.06%)0.0 V41.78 V (348.15%)8231.3 WDrop/Amp High
6 AWG13.3 mm²65 A15.94 V (132.82%)0.0 V26.29 V (219.1%)5180.2 WDrop/Amp High
4 AWG21.15 mm²85 A10.02 V (83.53%)2.0 V16.53 V (137.78%)3257.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.95 V (66.24%)4.1 V13.11 V (109.26%)2583.3 WDrop/Amp High
2 AWG33.62 mm²115 A6.31 V (52.55%)5.7 V10.4 V (86.68%)2049.3 WDrop/Amp High
1 AWG42.41 mm²130 A5.0 V (41.65%)7.0 V8.25 V (68.71%)1624.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.96 V (33.03%)8.0 V6.54 V (54.48%)1288.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.14 V (26.2%)8.9 V5.19 V (43.22%)1021.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.49 V (20.78%)9.5 V4.11 V (34.28%)810.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.98 V (16.48%)10.0 V3.26 V (27.18%)642.7 WDrop/Amp High
250 kcmil126.7 mm²255 A1.67 V (13.94%)10.3 V2.76 V (23.0%)543.8 WDrop/Amp High
300 kcmil152.0 mm²285 A1.39 V (11.62%)10.6 V2.3 V (19.17%)453.3 WDrop/Amp High
350 kcmil177.3 mm²310 A1.2 V (9.96%)10.8 V1.97 V (16.44%)388.6 WDrop/Amp High
400 kcmil202.7 mm²335 A1.05 V (8.72%)11.0 V1.73 V (14.38%)339.9 WDrop/Amp High
500 kcmil253.4 mm²380 A0.84 V (6.97%)11.2 V1.38 V (11.5%)271.9 WDrop/Amp High
600 kcmil304.0 mm²420 A0.7 V (5.81%)11.3 V1.15 V (9.59%)226.6 WDrop/Amp High
750 kcmil380.0 mm²475 A0.56 V (4.65%)11.4 V0.92 V (7.67%)181.3 W~ ≤5%
1000 kcmil506.7 mm²545 A0.42 V (3.49%)11.6 V0.69 V (5.75%)136.0 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 50 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 50 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.21V (1.75%) and delivers 11.8V at the load.

What size aluminum wire is required for 325 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.69V (5.75%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.