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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 75 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.62%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.04V (8.63%)
Voltage at Load End11.7 VLoss: 0.32 V (102.0 W)
Power & Breaker (125%)3.9 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 75 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A152.88 V (1273.97%)0.0 V252.17 V (2101.45%)49684.8 WDrop/Amp High
12 AWG3.31 mm²20 A96.07 V (800.56%)0.0 V158.47 V (1320.55%)31221.9 WDrop/Amp High
10 AWG5.26 mm²30 A60.45 V (503.77%)0.0 V99.72 V (830.99%)19647.2 WDrop/Amp High
8 AWG8.37 mm²50 A37.99 V (316.59%)0.0 V62.67 V (522.22%)12347.0 WDrop/Amp High
6 AWG13.3 mm²65 A23.91 V (199.24%)0.0 V39.44 V (328.65%)7770.3 WDrop/Amp High
4 AWG21.15 mm²85 A15.03 V (125.29%)0.0 V24.8 V (206.67%)4886.3 WDrop/Amp High
3 AWG26.67 mm²100 A11.92 V (99.36%)0.1 V19.67 V (163.89%)3874.9 WDrop/Amp High
2 AWG33.62 mm²115 A9.46 V (78.82%)2.5 V15.6 V (130.01%)3073.9 WDrop/Amp High
1 AWG42.41 mm²130 A7.5 V (62.48%)4.5 V12.37 V (103.07%)2436.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.94 V (49.54%)6.1 V9.81 V (81.72%)1932.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.72 V (39.3%)7.3 V7.78 V (64.82%)1532.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.74 V (31.17%)8.3 V6.17 V (51.42%)1215.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.97 V (24.72%)9.0 V4.89 V (40.77%)964.0 WDrop/Amp High
250 kcmil126.7 mm²255 A2.51 V (20.91%)9.5 V4.14 V (34.5%)815.7 WDrop/Amp High
300 kcmil152.0 mm²285 A2.09 V (17.43%)9.9 V3.45 V (28.76%)679.9 WDrop/Amp High
350 kcmil177.3 mm²310 A1.79 V (14.95%)10.2 V2.96 V (24.65%)582.9 WDrop/Amp High
400 kcmil202.7 mm²335 A1.57 V (13.07%)10.4 V2.59 V (21.56%)509.8 WDrop/Amp High
500 kcmil253.4 mm²380 A1.25 V (10.46%)10.7 V2.07 V (17.25%)407.8 WDrop/Amp High
600 kcmil304.0 mm²420 A1.05 V (8.72%)11.0 V1.73 V (14.38%)339.9 WDrop/Amp High
750 kcmil380.0 mm²475 A0.84 V (6.97%)11.2 V1.38 V (11.5%)272.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.63 V (5.23%)11.4 V1.04 V (8.63%)204.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 75 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 75 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.32V (2.62%) and delivers 11.7V at the load.

What size aluminum wire is required for 325 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.04V (8.63%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.