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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 75 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.65%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 1.49V (0.72%)
Voltage at Load End206.6 VLoss: 1.36 V (764.8 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 75 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A132.39 V (63.65%)75.6 V218.39 V (104.99%)74527.2 WDrop/Amp High
12 AWG3.31 mm²20 A83.2 V (40.0%)124.8 V137.24 V (65.98%)46832.8 WDrop/Amp High
10 AWG5.26 mm²30 A52.35 V (25.17%)155.6 V86.36 V (41.52%)29470.8 WDrop/Amp High
8 AWG8.37 mm²50 A32.9 V (15.82%)175.1 V54.27 V (26.09%)18520.5 WDrop/Amp High
6 AWG13.3 mm²65 A20.71 V (9.95%)187.3 V34.15 V (16.42%)11655.4 WDrop/Amp High
4 AWG21.15 mm²85 A13.02 V (6.26%)195.0 V21.48 V (10.33%)7329.4 WDrop/Amp High
3 AWG26.67 mm²100 A10.33 V (4.96%)197.7 V17.03 V (8.19%)5812.4 WDrop/Amp High
2 AWG33.62 mm²115 A8.19 V (3.94%)199.8 V13.51 V (6.5%)4610.8 WDrop/Amp High
1 AWG42.41 mm²130 A6.49 V (3.12%)201.5 V10.71 V (5.15%)3655.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.15 V (2.48%)202.9 V8.49 V (4.08%)2898.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.08 V (1.96%)203.9 V6.74 V (3.24%)2298.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.24 V (1.56%)204.8 V5.34 V (2.57%)1823.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.57 V (1.24%)205.4 V4.24 V (2.04%)1446.0 WDrop/Amp High
250 kcmil126.7 mm²255 A2.17 V (1.04%)205.8 V3.59 V (1.72%)1223.5 WDrop/Amp High
300 kcmil152.0 mm²285 A1.81 V (0.87%)206.2 V2.99 V (1.44%)1019.8 WDrop/Amp High
350 kcmil177.3 mm²310 A1.55 V (0.75%)206.4 V2.56 V (1.23%)874.3 WDrop/Amp High
400 kcmil202.7 mm²335 A1.36 V (0.65%)206.6 V2.24 V (1.08%)764.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.09 V (0.52%)206.9 V1.79 V (0.86%)611.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.91 V (0.44%)207.1 V1.49 V (0.72%)509.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.72 V (0.35%)207.3 V1.2 V (0.57%)407.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.54 V (0.26%)207.5 V0.9 V (0.43%)305.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 75 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 75 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 1.36V (0.65%) and delivers 206.6V at the load.

What size aluminum wire is required for 325 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 1.49V (0.72%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.