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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 175 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.52%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 3.49V (1.68%)
Voltage at Load End204.8 VLoss: 3.17 V (1784.4 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 175 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A308.92 V (148.52%)0.0 V509.58 V (244.99%)173896.7 WDrop/Amp High
12 AWG3.31 mm²20 A194.13 V (93.33%)13.9 V320.22 V (153.95%)109276.5 WDrop/Amp High
10 AWG5.26 mm²30 A122.16 V (58.73%)85.8 V201.51 V (96.88%)68765.2 WDrop/Amp High
8 AWG8.37 mm²50 A76.77 V (36.91%)131.2 V126.63 V (60.88%)43214.5 WDrop/Amp High
6 AWG13.3 mm²65 A48.31 V (23.23%)159.7 V79.69 V (38.31%)27195.9 WDrop/Amp High
4 AWG21.15 mm²85 A30.38 V (14.61%)177.6 V50.11 V (24.09%)17101.9 WDrop/Amp High
3 AWG26.67 mm²100 A24.09 V (11.58%)183.9 V39.74 V (19.11%)13562.2 WDrop/Amp High
2 AWG33.62 mm²115 A19.11 V (9.19%)188.9 V31.53 V (15.16%)10758.6 WDrop/Amp High
1 AWG42.41 mm²130 A15.15 V (7.28%)192.8 V24.99 V (12.02%)8528.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.01 V (5.78%)196.0 V19.82 V (9.53%)6762.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A9.53 V (4.58%)198.5 V15.72 V (7.56%)5364.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A7.56 V (3.63%)200.4 V12.47 V (5.99%)4254.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A5.99 V (2.88%)202.0 V9.89 V (4.75%)3374.1 WDrop/Amp High
250 kcmil126.7 mm²255 A5.07 V (2.44%)202.9 V8.37 V (4.02%)2854.8 WDrop/Amp High
300 kcmil152.0 mm²285 A4.23 V (2.03%)203.8 V6.97 V (3.35%)2379.6 WDrop/Amp High
350 kcmil177.3 mm²310 A3.62 V (1.74%)204.4 V5.98 V (2.87%)2040.1 WDrop/Amp High
400 kcmil202.7 mm²335 A3.17 V (1.52%)204.8 V5.23 V (2.51%)1784.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.54 V (1.22%)205.5 V4.18 V (2.01%)1427.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.11 V (1.02%)205.9 V3.49 V (1.68%)1189.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.69 V (0.81%)206.3 V2.79 V (1.34%)951.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.27 V (0.61%)206.7 V2.09 V (1.01%)713.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 175 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 175 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 3.17V (1.52%) and delivers 204.8V at the load.

What size aluminum wire is required for 325 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 3.49V (1.68%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.