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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 60 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.52%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 1.2V (0.57%)
Voltage at Load End206.9 VLoss: 1.09 V (611.8 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 60 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A105.92 V (50.92%)102.1 V174.71 V (84.0%)59621.7 WDrop/Amp High
12 AWG3.31 mm²20 A66.56 V (32.0%)141.4 V109.79 V (52.78%)37466.2 WDrop/Amp High
10 AWG5.26 mm²30 A41.88 V (20.14%)166.1 V69.09 V (33.22%)23576.7 WDrop/Amp High
8 AWG8.37 mm²50 A26.32 V (12.65%)181.7 V43.42 V (20.87%)14816.4 WDrop/Amp High
6 AWG13.3 mm²65 A16.56 V (7.96%)191.4 V27.32 V (13.14%)9324.3 WDrop/Amp High
4 AWG21.15 mm²85 A10.42 V (5.01%)197.6 V17.18 V (8.26%)5863.5 WDrop/Amp High
3 AWG26.67 mm²100 A8.26 V (3.97%)199.7 V13.63 V (6.55%)4649.9 WDrop/Amp High
2 AWG33.62 mm²115 A6.55 V (3.15%)201.4 V10.81 V (5.2%)3688.7 WDrop/Amp High
1 AWG42.41 mm²130 A5.19 V (2.5%)202.8 V8.57 V (4.12%)2924.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A4.12 V (1.98%)203.9 V6.79 V (3.27%)2318.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.27 V (1.57%)204.7 V5.39 V (2.59%)1839.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.59 V (1.25%)205.4 V4.27 V (2.06%)1458.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.06 V (0.99%)205.9 V3.39 V (1.63%)1156.8 WDrop/Amp High
250 kcmil126.7 mm²255 A1.74 V (0.84%)206.3 V2.87 V (1.38%)978.8 WDrop/Amp High
300 kcmil152.0 mm²285 A1.45 V (0.7%)206.6 V2.39 V (1.15%)815.9 WDrop/Amp High
350 kcmil177.3 mm²310 A1.24 V (0.6%)206.8 V2.05 V (0.99%)699.5 WDrop/Amp High
400 kcmil202.7 mm²335 A1.09 V (0.52%)206.9 V1.79 V (0.86%)611.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.87 V (0.42%)207.1 V1.43 V (0.69%)489.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.72 V (0.35%)207.3 V1.2 V (0.57%)407.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.58 V (0.28%)207.4 V0.96 V (0.46%)326.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.43 V (0.21%)207.6 V0.72 V (0.34%)244.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 60 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 60 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 1.09V (0.52%) and delivers 206.9V at the load.

What size aluminum wire is required for 325 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 1.2V (0.57%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.