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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 20 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.17%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 0.4V (0.19%)
Voltage at Load End207.6 VLoss: 0.36 V (203.9 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 20 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A35.31 V (16.97%)172.7 V58.24 V (28.0%)19873.9 WDrop/Amp High
12 AWG3.31 mm²20 A22.19 V (10.67%)185.8 V36.6 V (17.59%)12488.7 WDrop/Amp High
10 AWG5.26 mm²30 A13.96 V (6.71%)194.0 V23.03 V (11.07%)7858.9 WDrop/Amp High
8 AWG8.37 mm²50 A8.77 V (4.22%)199.2 V14.47 V (6.96%)4938.8 WDrop/Amp High
6 AWG13.3 mm²65 A5.52 V (2.65%)202.5 V9.11 V (4.38%)3108.1 WDrop/Amp High
4 AWG21.15 mm²85 A3.47 V (1.67%)204.5 V5.73 V (2.75%)1954.5 WDrop/Amp High
3 AWG26.67 mm²100 A2.75 V (1.32%)205.2 V4.54 V (2.18%)1550.0 WDrop/Amp High
2 AWG33.62 mm²115 A2.18 V (1.05%)205.8 V3.6 V (1.73%)1229.6 WDrop/Amp High
1 AWG42.41 mm²130 A1.73 V (0.83%)206.3 V2.86 V (1.37%)974.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.37 V (0.66%)206.6 V2.26 V (1.09%)772.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.09 V (0.52%)206.9 V1.8 V (0.86%)613.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.86 V (0.42%)207.1 V1.42 V (0.69%)486.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.69 V (0.33%)207.3 V1.13 V (0.54%)385.6 WDrop/Amp High
250 kcmil126.7 mm²255 A0.58 V (0.28%)207.4 V0.96 V (0.46%)326.3 WDrop/Amp High
300 kcmil152.0 mm²285 A0.48 V (0.23%)207.5 V0.8 V (0.38%)272.0 WDrop/Amp High
350 kcmil177.3 mm²310 A0.41 V (0.2%)207.6 V0.68 V (0.33%)233.2 WDrop/Amp High
400 kcmil202.7 mm²335 A0.36 V (0.17%)207.6 V0.6 V (0.29%)203.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.29 V (0.14%)207.7 V0.48 V (0.23%)163.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.24 V (0.12%)207.8 V0.4 V (0.19%)136.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (0.09%)207.8 V0.32 V (0.15%)108.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.07%)207.9 V0.24 V (0.11%)81.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 20 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 20 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 0.36V (0.17%) and delivers 207.6V at the load.

What size aluminum wire is required for 325 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 0.4V (0.19%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.