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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 20 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.91%
Aluminum Wire (≤3% Drop)8 AWGDrop: 1.8V (1.5%)
Voltage at Load End118.9 VLoss: 1.09 V (38.2 W)
Power & Breaker (125%)4.2 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 20 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A4.39 V (3.66%)115.6 V7.24 V (6.03%)153.7 WDrop/Amp High
12 AWG3.31 mm²20 A2.76 V (2.3%)117.2 V4.55 V (3.79%)96.6 WDrop/Amp High
10 AWG5.26 mm²30 A1.74 V (1.45%)118.3 V2.86 V (2.39%)60.8 WDrop/Amp High
8 AWG8.37 mm²50 A1.09 V (0.91%)118.9 V1.8 V (1.5%)38.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.69 V (0.57%)119.3 V1.13 V (0.94%)24.0 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.43 V (0.36%)119.6 V0.71 V (0.59%)15.1 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.34 V (0.29%)119.7 V0.56 V (0.47%)12.0 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.27 V (0.23%)119.7 V0.45 V (0.37%)9.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.22 V (0.18%)119.8 V0.36 V (0.3%)7.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.17 V (0.14%)119.8 V0.28 V (0.23%)6.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.14 V (0.11%)119.9 V0.22 V (0.19%)4.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.11 V (0.09%)119.9 V0.18 V (0.15%)3.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.09 V (0.07%)119.9 V0.14 V (0.12%)3.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.07 V (0.06%)119.9 V0.12 V (0.1%)2.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.06 V (0.05%)119.9 V0.1 V (0.08%)2.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.05 V (0.04%)119.9 V0.08 V (0.07%)1.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.05 V (0.04%)120.0 V0.07 V (0.06%)1.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.04 V (0.03%)120.0 V0.06 V (0.05%)1.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.03 V (0.03%)120.0 V0.05 V (0.04%)1.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.02 V (0.02%)120.0 V0.04 V (0.03%)0.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.02 V (0.02%)120.0 V0.03 V (0.02%)0.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 20 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 20 feet one-way at 120V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 1.09V (0.91%) and delivers 118.9V at the load.

What size aluminum wire is required for 35 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 1.8V (1.5%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.