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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 100 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)4 AWGDrop: 3.56V (2.97%)
Voltage at Load End116.6 VLoss: 3.43 V (120.2 W)
Power & Breaker (125%)4.2 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 100 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A21.95 V (18.29%)98.0 V36.21 V (30.17%)768.3 WDrop/Amp High
12 AWG3.31 mm²20 A13.79 V (11.5%)106.2 V22.75 V (18.96%)482.8 WDrop/Amp High
10 AWG5.26 mm²30 A8.68 V (7.23%)111.3 V14.32 V (11.93%)303.8 WDrop/Amp High
8 AWG8.37 mm²50 A5.46 V (4.55%)114.5 V9.0 V (7.5%)190.9 W~ ≤5%
6 AWG13.3 mm²65 A3.43 V (2.86%)116.6 V5.66 V (4.72%)120.2 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.16 V (1.8%)117.8 V3.56 V (2.97%)75.6 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.71 V (1.43%)118.3 V2.82 V (2.35%)59.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.36 V (1.13%)118.6 V2.24 V (1.87%)47.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.08 V (0.9%)118.9 V1.78 V (1.48%)37.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.85 V (0.71%)119.1 V1.41 V (1.17%)29.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.68 V (0.56%)119.3 V1.12 V (0.93%)23.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.54 V (0.45%)119.5 V0.89 V (0.74%)18.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.43 V (0.35%)119.6 V0.7 V (0.59%)14.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.36 V (0.3%)119.6 V0.59 V (0.5%)12.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.3 V (0.25%)119.7 V0.5 V (0.41%)10.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.26 V (0.21%)119.7 V0.42 V (0.35%)9.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.23 V (0.19%)119.8 V0.37 V (0.31%)7.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.18 V (0.15%)119.8 V0.3 V (0.25%)6.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.15 V (0.13%)119.8 V0.25 V (0.21%)5.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.12 V (0.1%)119.9 V0.2 V (0.17%)4.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.09 V (0.08%)119.9 V0.15 V (0.12%)3.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 100 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 100 feet one-way at 120V (1-Phase), you need 6 AWG copper wire. This produces a voltage drop of 3.43V (2.86%) and delivers 116.6V at the load.

What size aluminum wire is required for 35 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 3.56V (2.97%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.