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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 75 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.15%
Aluminum Wire (≤3% Drop)4 AWGDrop: 2.67V (2.23%)
Voltage at Load End117.4 VLoss: 2.57 V (90.1 W)
Power & Breaker (125%)4.2 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 75 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A16.46 V (13.72%)103.5 V27.16 V (22.63%)576.2 WDrop/Amp High
12 AWG3.31 mm²20 A10.35 V (8.62%)109.7 V17.07 V (14.22%)362.1 WDrop/Amp High
10 AWG5.26 mm²30 A6.51 V (5.43%)113.5 V10.74 V (8.95%)227.9 WDrop/Amp High
8 AWG8.37 mm²50 A4.09 V (3.41%)115.9 V6.75 V (5.62%)143.2 W~ ≤5%
6 AWG13.3 mm²65 A2.57 V (2.15%)117.4 V4.25 V (3.54%)90.1 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.62 V (1.35%)118.4 V2.67 V (2.23%)56.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.28 V (1.07%)118.7 V2.12 V (1.76%)44.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.02 V (0.85%)119.0 V1.68 V (1.4%)35.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.81 V (0.67%)119.2 V1.33 V (1.11%)28.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.64 V (0.53%)119.4 V1.06 V (0.88%)22.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.51 V (0.42%)119.5 V0.84 V (0.7%)17.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.4 V (0.34%)119.6 V0.66 V (0.55%)14.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.32 V (0.27%)119.7 V0.53 V (0.44%)11.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.27 V (0.23%)119.7 V0.45 V (0.37%)9.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.23 V (0.19%)119.8 V0.37 V (0.31%)7.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.19 V (0.16%)119.8 V0.32 V (0.27%)6.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.17 V (0.14%)119.8 V0.28 V (0.23%)5.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.14 V (0.11%)119.9 V0.22 V (0.19%)4.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.11 V (0.09%)119.9 V0.19 V (0.15%)3.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.09 V (0.08%)119.9 V0.15 V (0.12%)3.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.07 V (0.06%)119.9 V0.11 V (0.09%)2.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 75 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 75 feet one-way at 120V (1-Phase), you need 6 AWG copper wire. This produces a voltage drop of 2.57V (2.15%) and delivers 117.4V at the load.

What size aluminum wire is required for 35 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 2.67V (2.23%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.