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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 600 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)18× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.19V (84.94%)
Voltage at Load End11.7 VLoss: 0.34 V (137.3 W)
Power & Breaker (125%)4.8 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 600 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1505.24 V (12543.69%)0.0 V2482.95 V (20691.23%)602097.2 WDrop/Amp High
12 AWG3.31 mm²20 A945.89 V (7882.44%)0.0 V1560.28 V (13002.34%)378357.2 WDrop/Amp High
10 AWG5.26 mm²30 A595.23 V (4960.24%)0.0 V981.85 V (8182.08%)238091.7 WDrop/Amp High
8 AWG8.37 mm²50 A374.06 V (3117.19%)0.0 V617.03 V (5141.91%)149625.1 WDrop/Amp High
6 AWG13.3 mm²65 A235.41 V (1961.72%)0.0 V388.31 V (3235.92%)94162.6 WDrop/Amp High
4 AWG21.15 mm²85 A148.03 V (1233.61%)0.0 V244.19 V (2034.88%)59213.3 WDrop/Amp High
3 AWG26.67 mm²100 A117.39 V (978.29%)0.0 V193.65 V (1613.71%)46957.7 WDrop/Amp High
2 AWG33.62 mm²115 A93.13 V (776.05%)0.0 V153.61 V (1280.12%)37250.5 WDrop/Amp High
1 AWG42.41 mm²130 A73.82 V (615.21%)0.0 V121.78 V (1014.8%)29529.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A58.53 V (487.77%)0.0 V96.55 V (804.59%)23413.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A46.43 V (386.93%)0.0 V76.59 V (638.26%)18572.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A36.83 V (306.92%)0.0 V60.75 V (506.27%)14731.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A29.21 V (243.39%)0.0 V48.18 V (401.47%)11682.5 WDrop/Amp High
250 kcmil126.7 mm²255 A24.71 V (205.93%)0.0 V40.76 V (339.68%)9884.5 WDrop/Amp High
300 kcmil152.0 mm²285 A20.6 V (171.65%)0.0 V33.98 V (283.14%)8239.2 WDrop/Amp High
350 kcmil177.3 mm²310 A17.66 V (147.16%)0.0 V29.13 V (242.74%)7063.5 WDrop/Amp High
400 kcmil202.7 mm²335 A15.45 V (128.72%)0.0 V25.48 V (212.32%)6178.4 WDrop/Amp High
500 kcmil253.4 mm²380 A12.36 V (102.96%)0.0 V20.38 V (169.84%)4942.2 WDrop/Amp High
600 kcmil304.0 mm²420 A10.3 V (85.83%)1.7 V16.99 V (141.57%)4119.6 WDrop/Amp High
750 kcmil380.0 mm²475 A8.24 V (68.66%)3.8 V13.59 V (113.26%)3295.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.18 V (51.49%)5.8 V10.19 V (84.94%)2471.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 600 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 600 feet one-way at 12V (DC), you need 18× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.86%) and delivers 11.7V at the load.

What size aluminum wire is required for 400 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.19V (84.94%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.