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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 30 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 1.75%
Aluminum Wire (≤3% Drop)6 AWGDrop: 2.18V (1.82%)
Voltage at Load End117.9 VLoss: 2.1 V (94.7 W)
Power & Breaker (125%)5.4 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 30 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A8.47 V (7.06%)111.5 V13.97 V (11.64%)381.0 WDrop/Amp High
12 AWG3.31 mm²20 A5.32 V (4.43%)114.7 V8.78 V (7.31%)239.4 WDrop/Amp High
10 AWG5.26 mm²30 A3.35 V (2.79%)116.7 V5.52 V (4.6%)150.7 WDrop/Amp High
8 AWG8.37 mm²50 A2.1 V (1.75%)117.9 V3.47 V (2.89%)94.7 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.32 V (1.1%)118.7 V2.18 V (1.82%)59.6 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.83 V (0.69%)119.2 V1.37 V (1.14%)37.5 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.66 V (0.55%)119.3 V1.09 V (0.91%)29.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.52 V (0.44%)119.5 V0.86 V (0.72%)23.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.42 V (0.35%)119.6 V0.68 V (0.57%)18.7 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.33 V (0.27%)119.7 V0.54 V (0.45%)14.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.26 V (0.22%)119.7 V0.43 V (0.36%)11.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.21 V (0.17%)119.8 V0.34 V (0.28%)9.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.16 V (0.14%)119.8 V0.27 V (0.23%)7.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.14 V (0.12%)119.9 V0.23 V (0.19%)6.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.12 V (0.1%)119.9 V0.19 V (0.16%)5.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.1 V (0.08%)119.9 V0.16 V (0.14%)4.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.09 V (0.07%)119.9 V0.14 V (0.12%)3.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.07 V (0.06%)119.9 V0.11 V (0.1%)3.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.06 V (0.05%)119.9 V0.1 V (0.08%)2.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.04%)120.0 V0.08 V (0.06%)2.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.03 V (0.03%)120.0 V0.06 V (0.05%)1.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 30 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 30 feet one-way at 120V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 2.1V (1.75%) and delivers 117.9V at the load.

What size aluminum wire is required for 45 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 2.18V (1.82%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.