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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 175 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.55%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 3.17V (2.64%)
Voltage at Load End116.9 VLoss: 3.06 V (137.5 W)
Power & Breaker (125%)5.4 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 175 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A49.39 V (41.16%)70.6 V81.47 V (67.89%)2222.6 WDrop/Amp High
12 AWG3.31 mm²20 A31.04 V (25.86%)89.0 V51.2 V (42.66%)1396.7 WDrop/Amp High
10 AWG5.26 mm²30 A19.53 V (16.28%)100.5 V32.22 V (26.85%)878.9 WDrop/Amp High
8 AWG8.37 mm²50 A12.27 V (10.23%)107.7 V20.25 V (16.87%)552.3 WDrop/Amp High
6 AWG13.3 mm²65 A7.72 V (6.44%)112.3 V12.74 V (10.62%)347.6 WDrop/Amp High
4 AWG21.15 mm²85 A4.86 V (4.05%)115.1 V8.01 V (6.68%)218.6 W~ ≤5%
3 AWG26.67 mm²100 A3.85 V (3.21%)116.1 V6.35 V (5.29%)173.3 W~ ≤5%
2 AWG33.62 mm²115 A3.06 V (2.55%)116.9 V5.04 V (4.2%)137.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.42 V (2.02%)117.6 V4.0 V (3.33%)109.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.92 V (1.6%)118.1 V3.17 V (2.64%)86.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.52 V (1.27%)118.5 V2.51 V (2.09%)68.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.21 V (1.01%)118.8 V1.99 V (1.66%)54.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.96 V (0.8%)119.0 V1.58 V (1.32%)43.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.81 V (0.68%)119.2 V1.34 V (1.11%)36.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.68 V (0.56%)119.3 V1.11 V (0.93%)30.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.58 V (0.48%)119.4 V0.96 V (0.8%)26.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.51 V (0.42%)119.5 V0.84 V (0.7%)22.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.41 V (0.34%)119.6 V0.67 V (0.56%)18.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.34 V (0.28%)119.7 V0.56 V (0.46%)15.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.27 V (0.23%)119.7 V0.45 V (0.37%)12.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.17%)119.8 V0.33 V (0.28%)9.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 175 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 175 feet one-way at 120V (1-Phase), you need 2 AWG copper wire. This produces a voltage drop of 3.06V (2.55%) and delivers 116.9V at the load.

What size aluminum wire is required for 45 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 3.17V (2.64%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.