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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 600 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.15V (9.56%)
Voltage at Load End11.7 VLoss: 0.35 V (15.7 W)
Power & Breaker (125%)0.54 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 600 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A169.34 V (1411.17%)0.0 V279.33 V (2327.76%)7620.3 WDrop/Amp High
12 AWG3.31 mm²20 A106.41 V (886.77%)0.0 V175.53 V (1462.76%)4788.6 WDrop/Amp High
10 AWG5.26 mm²30 A66.96 V (558.03%)0.0 V110.46 V (920.48%)3013.3 WDrop/Amp High
8 AWG8.37 mm²50 A42.08 V (350.68%)0.0 V69.42 V (578.46%)1893.7 WDrop/Amp High
6 AWG13.3 mm²65 A26.48 V (220.69%)0.0 V43.68 V (364.04%)1191.7 WDrop/Amp High
4 AWG21.15 mm²85 A16.65 V (138.78%)0.0 V27.47 V (228.92%)749.4 WDrop/Amp High
3 AWG26.67 mm²100 A13.21 V (110.06%)0.0 V21.79 V (181.54%)594.3 WDrop/Amp High
2 AWG33.62 mm²115 A10.48 V (87.31%)1.5 V17.28 V (144.01%)471.5 WDrop/Amp High
1 AWG42.41 mm²130 A8.31 V (69.21%)3.7 V13.7 V (114.17%)373.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.58 V (54.87%)5.4 V10.86 V (90.52%)296.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.22 V (43.53%)6.8 V8.62 V (71.8%)235.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.14 V (34.53%)7.9 V6.83 V (56.96%)186.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.29 V (27.38%)8.7 V5.42 V (45.17%)147.9 WDrop/Amp High
250 kcmil126.7 mm²255 A2.78 V (23.17%)9.2 V4.59 V (38.21%)125.1 WDrop/Amp High
300 kcmil152.0 mm²285 A2.32 V (19.31%)9.7 V3.82 V (31.85%)104.3 WDrop/Amp High
350 kcmil177.3 mm²310 A1.99 V (16.56%)10.0 V3.28 V (27.31%)89.4 WDrop/Amp High
400 kcmil202.7 mm²335 A1.74 V (14.48%)10.3 V2.87 V (23.89%)78.2 WDrop/Amp High
500 kcmil253.4 mm²380 A1.39 V (11.58%)10.6 V2.29 V (19.11%)62.6 WDrop/Amp High
600 kcmil304.0 mm²420 A1.16 V (9.66%)10.8 V1.91 V (15.93%)52.1 WDrop/Amp High
750 kcmil380.0 mm²475 A0.93 V (7.72%)11.1 V1.53 V (12.74%)41.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.7 V (5.79%)11.3 V1.15 V (9.56%)31.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 600 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 600 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.9%) and delivers 11.7V at the load.

What size aluminum wire is required for 45 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.15V (9.56%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.