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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 125 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.7%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.52V (2.1%)
Voltage at Load End118.0 VLoss: 2.04 V (968.2 W)
Power & Breaker (125%)57.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 125 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A372.39 V (310.33%)0.0 V614.27 V (511.89%)176885.7 WDrop/Amp High
12 AWG3.31 mm²20 A234.01 V (195.01%)0.0 V386.01 V (321.67%)111154.7 WDrop/Amp High
10 AWG5.26 mm²30 A147.26 V (122.71%)0.0 V242.91 V (202.42%)69947.2 WDrop/Amp High
8 AWG8.37 mm²50 A92.54 V (77.12%)27.5 V152.65 V (127.21%)43957.2 WDrop/Amp High
6 AWG13.3 mm²65 A58.24 V (48.53%)61.8 V96.07 V (80.06%)27663.3 WDrop/Amp High
4 AWG21.15 mm²85 A36.62 V (30.52%)83.4 V60.41 V (50.34%)17395.8 WDrop/Amp High
3 AWG26.67 mm²100 A29.04 V (24.2%)91.0 V47.91 V (39.92%)13795.4 WDrop/Amp High
2 AWG33.62 mm²115 A23.04 V (19.2%)97.0 V38.0 V (31.67%)10943.6 WDrop/Amp High
1 AWG42.41 mm²130 A18.26 V (15.22%)101.7 V30.13 V (25.11%)8675.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A14.48 V (12.07%)105.5 V23.89 V (19.91%)6878.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A11.49 V (9.57%)108.5 V18.95 V (15.79%)5456.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.11 V (7.59%)110.9 V15.03 V (12.52%)4328.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.23 V (6.02%)112.8 V11.92 V (9.93%)3432.1 WDrop/Amp High
250 kcmil126.7 mm²255 A6.11 V (5.09%)113.9 V10.08 V (8.4%)2903.9 WDrop/Amp High
300 kcmil152.0 mm²285 A5.1 V (4.25%)114.9 V8.41 V (7.0%)2420.5 WDrop/Amp High
350 kcmil177.3 mm²310 A4.37 V (3.64%)115.6 V7.21 V (6.01%)2075.1 WDrop/Amp High
400 kcmil202.7 mm²335 A3.82 V (3.18%)116.2 V6.3 V (5.25%)1815.1 WDrop/Amp High
500 kcmil253.4 mm²380 A3.06 V (2.55%)116.9 V5.04 V (4.2%)1451.9 WDrop/Amp High
600 kcmil304.0 mm²420 A2.55 V (2.12%)117.5 V4.2 V (3.5%)1210.3 WDrop/Amp High
750 kcmil380.0 mm²475 A2.04 V (1.7%)118.0 V3.36 V (2.8%)968.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.53 V (1.27%)118.5 V2.52 V (2.1%)726.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 125 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 125 feet one-way at 120V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 2.04V (1.7%) and delivers 118.0V at the load.

What size aluminum wire is required for 475 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.52V (2.1%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.