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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 225 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.32%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.93V (1.64%)
Voltage at Load End236.8 VLoss: 3.18 V (2614.2 W)
Power & Breaker (125%)197.45 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 225 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A580.5 V (241.87%)0.0 V957.55 V (398.98%)477591.3 WDrop/Amp High
12 AWG3.31 mm²20 A364.79 V (151.99%)0.0 V601.73 V (250.72%)300117.8 WDrop/Amp High
10 AWG5.26 mm²30 A229.55 V (95.65%)10.4 V378.65 V (157.77%)188857.4 WDrop/Amp High
8 AWG8.37 mm²50 A144.26 V (60.11%)95.7 V237.96 V (99.15%)118684.6 WDrop/Amp High
6 AWG13.3 mm²65 A90.78 V (37.83%)149.2 V149.75 V (62.4%)74691.0 WDrop/Amp High
4 AWG21.15 mm²85 A57.09 V (23.79%)182.9 V94.17 V (39.24%)46968.8 WDrop/Amp High
3 AWG26.67 mm²100 A45.27 V (18.86%)194.7 V74.68 V (31.12%)37247.5 WDrop/Amp High
2 AWG33.62 mm²115 A35.91 V (14.96%)204.1 V59.24 V (24.68%)29547.6 WDrop/Amp High
1 AWG42.41 mm²130 A28.47 V (11.86%)211.5 V46.96 V (19.57%)23423.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A22.57 V (9.41%)217.4 V37.24 V (15.51%)18571.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A17.91 V (7.46%)222.1 V29.54 V (12.31%)14732.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.2 V (5.92%)225.8 V23.43 V (9.76%)11685.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.26 V (4.69%)228.7 V18.58 V (7.74%)9266.7 WDrop/Amp High
250 kcmil126.7 mm²255 A9.53 V (3.97%)230.5 V15.72 V (6.55%)7840.5 WDrop/Amp High
300 kcmil152.0 mm²285 A7.94 V (3.31%)232.1 V13.1 V (5.46%)6535.5 WDrop/Amp High
350 kcmil177.3 mm²310 A6.81 V (2.84%)233.2 V11.23 V (4.68%)5602.9 WDrop/Amp High
400 kcmil202.7 mm²335 A5.96 V (2.48%)234.0 V9.83 V (4.09%)4900.8 WDrop/Amp High
500 kcmil253.4 mm²380 A4.76 V (1.99%)235.2 V7.86 V (3.27%)3920.2 WDrop/Amp High
600 kcmil304.0 mm²420 A3.97 V (1.65%)236.0 V6.55 V (2.73%)3267.7 WDrop/Amp High
750 kcmil380.0 mm²475 A3.18 V (1.32%)236.8 V5.24 V (2.18%)2614.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.38 V (0.99%)237.6 V3.93 V (1.64%)1960.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 225 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 225 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.18V (1.32%) and delivers 236.8V at the load.

What size aluminum wire is required for 475 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.93V (1.64%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.