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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 300 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.05V (5.04%)
Voltage at Load End118.2 VLoss: 1.83 V (871.4 W)
Power & Breaker (125%)57.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 300 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A893.74 V (744.78%)0.0 V1474.25 V (1228.54%)424525.6 WDrop/Amp High
12 AWG3.31 mm²20 A561.62 V (468.02%)0.0 V926.42 V (772.01%)266771.4 WDrop/Amp High
10 AWG5.26 mm²30 A353.42 V (294.51%)0.0 V582.97 V (485.81%)167873.2 WDrop/Amp High
8 AWG8.37 mm²50 A222.1 V (185.08%)0.0 V366.36 V (305.3%)105497.4 WDrop/Amp High
6 AWG13.3 mm²65 A139.77 V (116.48%)0.0 V230.56 V (192.13%)66392.0 WDrop/Amp High
4 AWG21.15 mm²85 A87.89 V (73.25%)32.1 V144.99 V (120.82%)41750.0 WDrop/Amp High
3 AWG26.67 mm²100 A69.7 V (58.09%)50.3 V114.98 V (95.81%)33108.9 WDrop/Amp High
2 AWG33.62 mm²115 A55.29 V (46.08%)64.7 V91.21 V (76.01%)26264.5 WDrop/Amp High
1 AWG42.41 mm²130 A43.83 V (36.53%)76.2 V72.3 V (60.25%)20820.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A34.75 V (28.96%)85.2 V57.33 V (47.77%)16508.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.57 V (22.97%)92.4 V45.48 V (37.9%)13095.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.87 V (18.22%)98.1 V36.07 V (30.06%)10387.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.34 V (14.45%)102.7 V28.6 V (23.84%)8237.1 WDrop/Amp High
250 kcmil126.7 mm²255 A14.67 V (12.23%)105.3 V24.2 V (20.17%)6969.3 WDrop/Amp High
300 kcmil152.0 mm²285 A12.23 V (10.19%)107.8 V20.17 V (16.81%)5809.3 WDrop/Amp High
350 kcmil177.3 mm²310 A10.48 V (8.74%)109.5 V17.3 V (14.41%)4980.3 WDrop/Amp High
400 kcmil202.7 mm²335 A9.17 V (7.64%)110.8 V15.13 V (12.61%)4356.3 WDrop/Amp High
500 kcmil253.4 mm²380 A7.34 V (6.11%)112.7 V12.1 V (10.08%)3484.7 WDrop/Amp High
600 kcmil304.0 mm²420 A6.12 V (5.1%)113.9 V10.09 V (8.41%)2904.6 WDrop/Amp High
750 kcmil380.0 mm²475 A4.89 V (4.08%)115.1 V8.07 V (6.72%)2323.7 W~ ≤5%
1000 kcmil506.7 mm²545 A3.67 V (3.06%)116.3 V6.05 V (5.04%)1742.7 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 300 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 300 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.83V (1.53%) and delivers 118.2V at the load.

What size aluminum wire is required for 475 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.05V (5.04%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.