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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 300 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.04%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.24V (2.52%)
Voltage at Load End203.8 VLoss: 4.24 V (3485.6 W)
Power & Breaker (125%)171.13 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 300 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A774.0 V (372.12%)0.0 V1276.74 V (613.82%)636788.4 WDrop/Amp High
12 AWG3.31 mm²20 A486.38 V (233.84%)0.0 V802.3 V (385.72%)400157.0 WDrop/Amp High
10 AWG5.26 mm²30 A306.07 V (147.15%)0.0 V504.87 V (242.73%)251809.9 WDrop/Amp High
8 AWG8.37 mm²50 A192.34 V (92.47%)15.7 V317.28 V (152.54%)158246.1 WDrop/Amp High
6 AWG13.3 mm²65 A121.05 V (58.2%)87.0 V199.67 V (96.0%)99588.0 WDrop/Amp High
4 AWG21.15 mm²85 A76.12 V (36.6%)131.9 V125.56 V (60.37%)62625.1 WDrop/Amp High
3 AWG26.67 mm²100 A60.36 V (29.02%)147.6 V99.57 V (47.87%)49663.3 WDrop/Amp High
2 AWG33.62 mm²115 A47.89 V (23.02%)160.1 V78.99 V (37.98%)39396.8 WDrop/Amp High
1 AWG42.41 mm²130 A37.96 V (18.25%)170.0 V62.62 V (30.1%)31231.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A30.1 V (14.47%)177.9 V49.65 V (23.87%)24762.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.88 V (11.48%)184.1 V39.38 V (18.93%)19642.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.94 V (9.1%)189.1 V31.24 V (15.02%)15580.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.02 V (7.22%)193.0 V24.77 V (11.91%)12355.6 WDrop/Amp High
250 kcmil126.7 mm²255 A12.71 V (6.11%)195.3 V20.96 V (10.08%)10454.0 WDrop/Amp High
300 kcmil152.0 mm²285 A10.59 V (5.09%)197.4 V17.47 V (8.4%)8713.9 WDrop/Amp High
350 kcmil177.3 mm²310 A9.08 V (4.37%)198.9 V14.98 V (7.2%)7470.5 WDrop/Amp High
400 kcmil202.7 mm²335 A7.94 V (3.82%)200.1 V13.1 V (6.3%)6534.4 WDrop/Amp High
500 kcmil253.4 mm²380 A6.35 V (3.05%)201.6 V10.48 V (5.04%)5227.0 WDrop/Amp High
600 kcmil304.0 mm²420 A5.3 V (2.55%)202.7 V8.74 V (4.2%)4357.0 WDrop/Amp High
750 kcmil380.0 mm²475 A4.24 V (2.04%)203.8 V6.99 V (3.36%)3485.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.18 V (1.53%)204.8 V5.24 V (2.52%)2614.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 300 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 300 feet one-way at 208V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.24V (2.04%) and delivers 203.8V at the load.

What size aluminum wire is required for 475 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.24V (2.52%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.