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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 350 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.78%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.06V (5.88%)
Voltage at Load End117.9 VLoss: 2.14 V (1016.5 W)
Power & Breaker (125%)57.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 350 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1042.69 V (868.91%)0.0 V1719.96 V (1433.3%)495279.9 WDrop/Amp High
12 AWG3.31 mm²20 A655.23 V (546.02%)0.0 V1080.82 V (900.68%)311233.3 WDrop/Amp High
10 AWG5.26 mm²30 A412.32 V (343.6%)0.0 V680.14 V (566.78%)195852.1 WDrop/Amp High
8 AWG8.37 mm²50 A259.12 V (215.93%)0.0 V427.42 V (356.18%)123080.3 WDrop/Amp High
6 AWG13.3 mm²65 A163.07 V (135.89%)0.0 V268.99 V (224.15%)77457.3 WDrop/Amp High
4 AWG21.15 mm²85 A102.54 V (85.45%)17.5 V169.15 V (140.96%)48708.4 WDrop/Amp High
3 AWG26.67 mm²100 A81.32 V (67.77%)38.7 V134.14 V (111.78%)38627.0 WDrop/Amp High
2 AWG33.62 mm²115 A64.51 V (53.76%)55.5 V106.41 V (88.68%)30641.9 WDrop/Amp High
1 AWG42.41 mm²130 A51.14 V (42.62%)68.9 V84.36 V (70.3%)24291.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A40.55 V (33.79%)79.5 V66.88 V (55.73%)19259.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A32.16 V (26.8%)87.8 V53.06 V (44.21%)15277.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A25.51 V (21.26%)94.5 V42.08 V (35.07%)12118.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A20.23 V (16.86%)99.8 V33.37 V (27.81%)9609.9 WDrop/Amp High
250 kcmil126.7 mm²255 A17.12 V (14.26%)102.9 V28.24 V (23.53%)8130.9 WDrop/Amp High
300 kcmil152.0 mm²285 A14.27 V (11.89%)105.7 V23.54 V (19.61%)6777.5 WDrop/Amp High
350 kcmil177.3 mm²310 A12.23 V (10.19%)107.8 V20.18 V (16.81%)5810.4 WDrop/Amp High
400 kcmil202.7 mm²335 A10.7 V (8.92%)109.3 V17.65 V (14.71%)5082.3 WDrop/Amp High
500 kcmil253.4 mm²380 A8.56 V (7.13%)111.4 V14.12 V (11.77%)4065.4 WDrop/Amp High
600 kcmil304.0 mm²420 A7.13 V (5.95%)112.9 V11.77 V (9.81%)3388.8 WDrop/Amp High
750 kcmil380.0 mm²475 A5.71 V (4.76%)114.3 V9.41 V (7.85%)2711.0 W~ ≤5%
1000 kcmil506.7 mm²545 A4.28 V (3.57%)115.7 V7.06 V (5.88%)2033.1 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 350 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 350 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.14V (1.78%) and delivers 117.9V at the load.

What size aluminum wire is required for 475 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.06V (5.88%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.