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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 600 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.65%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.48V (4.37%)
Voltage at Load End233.6 VLoss: 6.35 V (5228.0 W)
Power & Breaker (125%)197.45 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1548.0 V (645.0%)0.0 V2553.48 V (1063.95%)1273576.8 WDrop/Amp High
12 AWG3.31 mm²20 A972.76 V (405.32%)0.0 V1604.6 V (668.58%)800314.1 WDrop/Amp High
10 AWG5.26 mm²30 A612.14 V (255.06%)0.0 V1009.74 V (420.72%)503619.7 WDrop/Amp High
8 AWG8.37 mm²50 A384.69 V (160.29%)0.0 V634.56 V (264.4%)316492.2 WDrop/Amp High
6 AWG13.3 mm²65 A242.09 V (100.87%)0.0 V399.34 V (166.39%)199175.9 WDrop/Amp High
4 AWG21.15 mm²85 A152.24 V (63.43%)87.8 V251.12 V (104.63%)125250.1 WDrop/Amp High
3 AWG26.67 mm²100 A120.73 V (50.3%)119.3 V199.15 V (82.98%)99326.6 WDrop/Amp High
2 AWG33.62 mm²115 A95.77 V (39.9%)144.2 V157.98 V (65.82%)78793.6 WDrop/Amp High
1 AWG42.41 mm²130 A75.92 V (31.63%)164.1 V125.24 V (52.18%)62462.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A60.2 V (25.08%)179.8 V99.29 V (41.37%)49524.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A47.75 V (19.9%)192.2 V78.77 V (32.82%)39285.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A37.88 V (15.78%)202.1 V62.48 V (26.03%)31161.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A30.04 V (12.51%)210.0 V49.55 V (20.64%)24711.2 WDrop/Amp High
250 kcmil126.7 mm²255 A25.41 V (10.59%)214.6 V41.92 V (17.47%)20908.0 WDrop/Amp High
300 kcmil152.0 mm²285 A21.18 V (8.83%)218.8 V34.94 V (14.56%)17427.9 WDrop/Amp High
350 kcmil177.3 mm²310 A18.16 V (7.57%)221.8 V29.96 V (12.48%)14941.0 WDrop/Amp High
400 kcmil202.7 mm²335 A15.88 V (6.62%)224.1 V26.2 V (10.92%)13068.8 WDrop/Amp High
500 kcmil253.4 mm²380 A12.71 V (5.29%)227.3 V20.96 V (8.73%)10454.0 WDrop/Amp High
600 kcmil304.0 mm²420 A10.59 V (4.41%)229.4 V17.47 V (7.28%)8713.9 WDrop/Amp High
750 kcmil380.0 mm²475 A8.47 V (3.53%)231.5 V13.98 V (5.82%)6971.2 W~ ≤5%
1000 kcmil506.7 mm²545 A6.35 V (2.65%)233.6 V10.48 V (4.37%)5228.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 600 feet one-way at 240V (3-Phase), you need 1000 kcmil copper wire. This produces a voltage drop of 6.35V (2.65%) and delivers 233.6V at the load.

What size aluminum wire is required for 475 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.48V (4.37%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.