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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 275 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 0.35V (2.9%)
Voltage at Load End11.7 VLoss: 0.34 V (1.7 W)
Power & Breaker (125%)0.06 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 275 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A8.62 V (71.86%)3.4 V14.23 V (118.54%)43.1 WDrop/Amp High
12 AWG3.31 mm²20 A5.42 V (45.16%)6.6 V8.94 V (74.49%)27.1 WDrop/Amp High
10 AWG5.26 mm²30 A3.41 V (28.42%)8.6 V5.63 V (46.88%)17.1 WDrop/Amp High
8 AWG8.37 mm²50 A2.14 V (17.86%)9.9 V3.54 V (29.46%)10.7 WDrop/Amp High
6 AWG13.3 mm²65 A1.35 V (11.24%)10.7 V2.22 V (18.54%)6.7 WDrop/Amp High
4 AWG21.15 mm²85 A0.85 V (7.07%)11.2 V1.4 V (11.66%)4.2 WDrop/Amp High
3 AWG26.67 mm²100 A0.67 V (5.6%)11.3 V1.11 V (9.25%)3.4 WDrop/Amp High
2 AWG33.62 mm²115 A0.53 V (4.45%)11.5 V0.88 V (7.33%)2.7 W~ ≤5%
1 AWG42.41 mm²130 A0.42 V (3.52%)11.6 V0.7 V (5.81%)2.1 W~ ≤5%
1/0 AWG53.49 mm²150 A0.34 V (2.79%)11.7 V0.55 V (4.61%)1.7 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.27 V (2.22%)11.7 V0.44 V (3.66%)1.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.21 V (1.76%)11.8 V0.35 V (2.9%)1.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.17 V (1.39%)11.8 V0.28 V (2.3%)0.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.14 V (1.18%)11.9 V0.23 V (1.95%)0.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.12 V (0.98%)11.9 V0.19 V (1.62%)0.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.1 V (0.84%)11.9 V0.17 V (1.39%)0.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.09 V (0.74%)11.9 V0.15 V (1.22%)0.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.07 V (0.59%)11.9 V0.12 V (0.97%)0.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.06 V (0.49%)11.9 V0.1 V (0.81%)0.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.39%)12.0 V0.08 V (0.65%)0.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.3%)12.0 V0.06 V (0.49%)0.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 275 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 275 feet one-way at 12V (DC), you need 1/0 AWG copper wire. This produces a voltage drop of 0.34V (2.79%) and delivers 11.7V at the load.

What size aluminum wire is required for 5 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 0.35V (2.9%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.