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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 50 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 0.35%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 1.73V (0.36%)
Voltage at Load End478.3 VLoss: 1.66 V (360.5 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 50 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A33.95 V (7.07%)446.1 V56.0 V (11.67%)7349.8 WDrop/Amp High
12 AWG3.31 mm²20 A21.33 V (4.44%)458.7 V35.19 V (7.33%)4618.6 WDrop/Amp High
10 AWG5.26 mm²30 A13.42 V (2.8%)466.6 V22.14 V (4.61%)2906.4 WDrop/Amp High
8 AWG8.37 mm²50 A8.44 V (1.76%)471.6 V13.92 V (2.9%)1826.5 WDrop/Amp High
6 AWG13.3 mm²65 A5.31 V (1.11%)474.7 V8.76 V (1.82%)1149.4 WDrop/Amp High
4 AWG21.15 mm²85 A3.34 V (0.7%)476.7 V5.51 V (1.15%)722.8 WDrop/Amp High
3 AWG26.67 mm²100 A2.65 V (0.55%)477.4 V4.37 V (0.91%)573.2 WDrop/Amp High
2 AWG33.62 mm²115 A2.1 V (0.44%)477.9 V3.46 V (0.72%)454.7 WDrop/Amp High
1 AWG42.41 mm²130 A1.66 V (0.35%)478.3 V2.75 V (0.57%)360.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.32 V (0.28%)478.7 V2.18 V (0.45%)285.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.05 V (0.22%)479.0 V1.73 V (0.36%)226.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.83 V (0.17%)479.2 V1.37 V (0.29%)179.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.66 V (0.14%)479.3 V1.09 V (0.23%)142.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.56 V (0.12%)479.4 V0.92 V (0.19%)120.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.46 V (0.1%)479.5 V0.77 V (0.16%)100.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.4 V (0.08%)479.6 V0.66 V (0.14%)86.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.35 V (0.07%)479.7 V0.57 V (0.12%)75.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.28 V (0.06%)479.7 V0.46 V (0.1%)60.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.23 V (0.05%)479.8 V0.38 V (0.08%)50.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (0.04%)479.8 V0.31 V (0.06%)40.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (0.03%)479.9 V0.23 V (0.05%)30.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 50 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 50 feet one-way at 480V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 1.66V (0.35%) and delivers 478.3V at the load.

What size aluminum wire is required for 125 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 1.73V (0.36%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.